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Brother KE-430F Series User Manual

Brother KE-430F Series
90 pages
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KE-430F
BE-438F
Please read this manual before using the machine.
Please keep this manual within easy reach for quick reference.
ELECTRONIC DIRECT DRIVE LOCKSTITCH BAR TACKER
ELECTRONIC DIRECT DRIVE LOCKSTITCH BUTTON SEWER
INSTRUCTION MANUAL

Table of Contents

Questions and Answers:

Brother KE-430F Series Specifications

General IconGeneral
Stitch TypeLockstitch
Thread TrimmerAutomatic
Needle Bar Stroke30.7 mm
Needle ThreaderAutomatic
Presser Foot LiftAutomatic: 13 mm
LubricationAutomatic
Power Supply110V, 220V (depending on model)
Buttonhole StylesMultiple styles
Presser FeetStandard

Summary

Safety Instructions

Safety Indications and Meanings

Explains DANGER and CAUTION indications and warning symbols used for safe operation.

Warning Symbols

Describes warning symbols like 'beware of injury' and 'ground connection' and their meanings.

Notes on Safety

DANGER Warnings

Warning about high voltages after turning off power and opening covers.

Environmental Requirements

Specifies environmental conditions for safe operation.

Installation Safety

Guidelines for safe machine installation and electrical connections.

CAUTIONary Safety Measures

Sewing Safety Precautions

Safety precautions during sewing operations, including needle breaks and unattended use.

Cleaning Safety Precautions

Safety precautions for cleaning the machine, especially regarding oil.

Maintenance and Inspection Safety

Safety precautions for maintenance and inspection, including power disconnection.

Warning Labels on the Machine

Label Explanations and Instructions

Explains various warning labels and their meanings on the machine.

Major Parts Identification

Machine Part Labels

Identifies major parts of the sewing machine with numbered labels.

Machine Specifications

Model Specifications Overview

Details technical specifications for KE-430F and BE-438F models.

Sewing Pattern Lists

KE-430F Sewing Patterns (Part 1)

Lists preset sewing patterns for KE-430F with stitch details.

Sewing Pattern Lists

KE-430F Sewing Patterns (Part 2)

Continues the list of preset sewing patterns for KE-430F.

Sewing Pattern Lists

KE-430F Sewing Patterns (Part 3)

Continues the list of preset sewing patterns for KE-430F.

Sewing Pattern Lists

KE-430F Sewing Patterns (Part 4)

Continues the list of preset sewing patterns for KE-430F.

Sewing Pattern Lists

KE-430F Sewing Patterns (Part 5)

Continues the list of preset sewing patterns for KE-430F.

Sewing Pattern Lists

BE-438F Sewing Patterns (Part 1)

Lists preset sewing patterns for BE-438F with stitch details.

Sewing Pattern Lists

BE-438F Sewing Patterns (Part 2)

Continues the list of preset sewing patterns for BE-438F.

Sewing Pattern Lists

BE-438F Sewing Patterns (Part 3)

Continues the list of preset sewing patterns for BE-438F.

Machine Installation

Installation Safety CAUTION

Safety warnings during installation, including electrical and handling precautions.

Table Processing Diagram

Diagram showing table dimensions for machine installation.

Machine Installation

Control Box Installation

Instructions for installing the control box.

Oiler Installation

Instructions for installing the oiler and related parts.

Machine Installation

Machine Head Installation

Instructions for mounting and securing the machine head to the table.

Machine Installation

Operation Panel Installation

Instructions for installing the operation panel and its cord.

Machine Installation

Cotton Stand Installation

Instructions for installing the cotton stand.

Button Tray Installation (BE-438F)

Instructions for installing the button tray for the BE-438F model.

Eye Guard Installation Safety

CAUTION regarding safety devices and installing the eye guard.

Machine Installation

Connecting the Cords

Instructions for connecting various cords to the machine.

Machine Installation

Main P.C. Board Connections

Details connector locations and cord clamps for the main P.C. board.

Machine Installation

Motor P.C. Board Connections

Details connector locations and cord clamps for the motor P.C. board.

Machine Installation

Connecting the Ground Wire

CAUTION and instructions for connecting the ground wire.

Machine Installation

Rear Cover Installation

Instructions for installing the rear cover.

Machine Installation

Lubrication Safety and Procedure

Safety precautions and instructions for lubricating the machine.

Machine Installation

Connecting the Power Cord

CAUTION and instructions for connecting the power cord.

Machine Installation

Power Cord Connection (200 V System)

Instructions for connecting the power cord for the 200V system.

Machine Installation

Power Cord Connection (100 V / 400 V System)

Instructions for connecting the power cord for 100V/400V systems.

Machine Installation

Machine Head Switch Check

Instructions for checking and adjusting the machine head switch.

Starting Up the Machine

Steps to start up the sewing machine and initial displays.

Preparation Before Sewing

Needle Installation

CAUTION and instructions for installing the needle.

Upper Thread Threading

Illustrated guide for threading the upper thread.

Preparation Before Sewing

Threading Mode Operation

Explains how to use and exit threading mode safely.

Preparation Before Sewing

Lower Thread Winding

CAUTION and step-by-step guide for winding the lower thread.

Preparation Before Sewing

Bobbin Case Installation

CAUTION and instructions for installing the bobbin case.

Thread Tension Overview

General information about thread tension.

Lower Thread Tension Adjustment

How to adjust the lower thread tension.

Preparation Before Sewing

Upper Thread Tension Adjustment

How to adjust upper thread tension using digital controls.

Reference Thread Tension Settings

Table of recommended thread tensions for different materials.

Preparation Before Sewing

Maximum Sewing Speed Guide (KE-430F)

Table showing maximum sewing speeds for KE-430F based on material.

Thread Nipper Device Usage

Explanation and usage notes for the thread nipper device.

Preparation Before Sewing

Thread Nipper Device Notes

Further notes on using the thread nipper device and pattern reference.

Preparation Before Sewing

Button Insertion (BE-438F)

Instructions for inserting buttons on the BE-438F model.

Button Clamp Adjustment (BE-438F)

How to adjust the button clamp for proper fit.

Accessory Spring Installation (BE-438F)

Instructions for installing an accessory spring for button raising.

Operation Panel: Basic Operations

Operation Panel Item Identification

Identifies each component of the operation panel and its function.

Operation Panel: Basic Operations

Operation Panel Item Descriptions

Detailed descriptions of operation panel indicators and keys.

Operation Panel: Basic Operations

Program Setting Method

Steps to select, change, and record programs.

Operation Panel: Basic Operations

Parameter Setting Steps

Detailed steps for changing parameters within programs.

Operation Panel: Basic Operations

List of Parameters: Pattern, Scale, Speed

Explains setting ranges for Pattern, X-scale, Y-scale, and Sewing speed.

Operation Panel: Basic Operations

List of Parameters: Slow Start and Tension

Explains slow start patterns and upper thread tension settings.

Operation Panel: Basic Operations

Copying Programs

Guide to copying existing programs to create new ones.

Operation Panel: Basic Operations

Checking Sewing Pattern (KE-430F)

How to check sewing patterns using test feed mode on KE-430F.

Operation Panel: Basic Operations

Checking Sewing Pattern (BE-438F)

How to check sewing patterns using test feed mode on BE-438F.

Operation Panel: Basic Operations

Correcting Upper Thread Tension

Methods for adjusting upper thread tension.

Operation Panel: Advanced Operations

Setting Memory Switches

Steps to enter memory switch setting mode and change values.

Operation Panel: Advanced Operations

List of Memory Switches

Detailed list of memory switches and their functions.

Operation Panel: Advanced Operations

Memory Switch List Continuation

Continues the list of memory switches and their functions.

Operation Panel: Advanced Operations

Using the Lower Thread Counter

How to set and use the lower thread counter.

Operation Panel: Advanced Operations

Using the Production Counter

How to set and use the production counter.

Operation Panel: Advanced Operations

Using Cycle Programs

Steps to record and use cycle programs.

Operation Panel: Advanced Operations

Cycle Program Recording Steps

Continues the steps for recording cycle programs.

Operation Panel: Advanced Operations

Using Cycle Programs (Method of Use)

How to select and use recorded cycle programs.

Operation Panel: Advanced Operations

Program Selection Order Logic

Explains how program selection order changes based on memory switches.

Operation Panel: Advanced Operations

Direct Program Selection

How to directly select programs using function keys.

Operation Panel: Advanced Operations

Resetting Settings to Defaults

Instructions for resetting all settings to factory defaults.

Sewing Operations

Starting a Sewing Operation

Basic steps to start sewing a pattern.

Sewing Operations

Changing Sewing Conditions

How to change X-scale, Y-scale, and sewing speed.

Sewing Operations

Adjusting Slow Start Pattern

How to adjust the slow start pattern for sewing.

Maintenance Procedures

Maintenance Safety CAUTION

Safety precautions before performing maintenance.

Cleaning the Rotary Hook

Instructions for cleaning the rotary hook.

Maintenance Procedures

Cleaning Control Box Air Inlet Ports

How to clean air inlet ports on the control box.

Draining Machine Oil

Instructions for draining oil from the waste oil container.

Cleaning the Eye Guard

How to clean the eye guard.

Checking the Needle

How to check the needle condition before sewing.

Lubrication Reference

Reference to lubrication instructions.

Maintenance Procedures

Applying Grease to Work Clamp (KE-430F)

How to apply grease to the work clamp.

Applying Grease When 'GREASEUP' Appears

How to apply grease when the machine indicates it.

Maintenance Procedures

Grease Assembly: Removal Procedure

Steps to remove the grease assembly for maintenance.

Using the Grease Tube

Illustrates how to use a grease tube.

Maintenance Procedures

Applying Grease to Eccentric Wheel

Specific steps for greasing the eccentric wheel.

Maintenance Procedures

Applying Grease to Rock Gear Shaft F

Instructions for applying grease to the rock gear shaft.

Resetting the Grease Counter

How to reset the grease counter after applying grease.

Standard Adjustment

Standard Thread Tension

Table of standard thread tension settings.

Standard Adjustment

Upper and Lower Thread Tension Illustrations

Illustrations related to thread tension adjustment.

Standard Adjustment

Thread Take-Up Spring Adjustment

Adjusting thread take-up spring height and tension.

Standard Adjustment

Arm Thread Guide C Adjustment

Adjusting the position of the arm thread guide C.

Needle Bar Bush Thread Guide D Check

Checking the position of the needle bar bush thread guide D.

Needle Bar Height Adjustment

Steps to adjust the needle bar height.

Standard Adjustment

Needle Bar Lift and Driver Guard Adjustment

Adjusting needle bar lift and driver needle guard.

Needle Clearance Adjustment

How to adjust the clearance between needle and rotary hook.

Standard Adjustment

Shuttle Race Thread Guide Adjustment

How to adjust the shuttle race thread guide.

Rotary Hook Lubrication Amount

Adjusting the oil level for the rotary hook.

Standard Adjustment

Movable and Fixed Knife Replacement

Instructions for replacing movable and fixed knives.

Standard Adjustment

Work Clamp Lift Adjustment (KE-430F)

Adjusting the work clamp lift amount for KE-430F.

Button Clamp Lift Adjustment (BE-438F)

Adjusting the button clamp lift amount for BE-438F.

Standard Adjustment

Holding Pressure Adjustment (BE-438F)

How to adjust the holding pressure on BE-438F.

Button Clamp Position Adjustment (BE-438F)

How to adjust the button clamp position on BE-438F.

Thread Wiper Adjustment

How to adjust thread wiper height and racking width.

Standard Adjustment

Thread Wiper Racking Width Adjustment

Instructions for adjusting thread wiper racking width.

Machine Head Switch Check

Instructions for checking and adjusting the machine head switch.

Error Codes

Symbol Warnings and Remedies

Explains symbol warnings and their remedies.

Switch-Related Errors

Lists switch-related error codes and their remedies.

Error Codes

Motor-Related Errors

Lists motor-related error codes and their remedies.

Feed Mechanism Errors

Lists feed mechanism errors and their remedies.

Error Codes

Work Clamp Errors

Lists work clamp errors and their remedies.

Communication and Memory Errors

Lists communication/memory errors and their remedies.

Error Codes

Data Editing Errors

Lists data editing errors and their remedies.

Device Errors

Lists device errors and their remedies.

Error Codes

P.C. Board Errors

Lists P.C. board errors and their remedies.

Troubleshooting

Work Clamp Not Rising (KE-430F)

Troubleshooting for work clamp not rising.

Button Clamp Not Rising (BE-438F)

Troubleshooting for button clamp not rising.

Troubleshooting

Incorrect Work Clamp Lift (KE-430F)

Troubleshooting for incorrect work clamp lift amount.

Incorrect Button Clamp Lift (BE-438F)

Troubleshooting for incorrect button clamp lift amount.

Thread Wiper Malfunction

Troubleshooting for thread wiper issues.

Troubleshooting

Uneven Lower Thread Winding

Troubleshooting for uneven lower thread winding.

Incorrect Lower Thread Winding Amount

Troubleshooting for incorrect lower thread winding amount.

Thread Unthreading Issues

Troubleshooting for thread coming unthreaded.

Troubleshooting

Upper Thread Breaks

Troubleshooting for upper thread breaks.

Lower Thread Breaks

Troubleshooting for lower thread breaks.

Troubleshooting

Skipped Stitches

Troubleshooting for skipped stitches.

Needle Breakage

Troubleshooting for needle breakage.

Troubleshooting

Button Breakage (BE-438F)

Troubleshooting for button breakage on BE-438F.

Troubleshooting

Untrimmed Upper Thread

Troubleshooting for when upper thread is not trimmed.

Thread Jamming

Troubleshooting for thread jamming issues.

Troubleshooting

Poor Seam Finish (Reverse Side)

Troubleshooting for poor seam finish on the reverse side.

Incorrect Thread Tightness

Troubleshooting for incorrect thread tightness.

Troubleshooting

Machine Not Operating

Troubleshooting for machine not operating.

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