Buhler 435 - Lubrication & Maintenance

435/485/535
4-1
Section 4 Contents - Lubrication & Maintenance
Section 4 - Lubrication & Maintenance
Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . 4-2
Fueling the Tractor . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Inspection Access . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Lubrication & Maintenance Chart. . . . . . . . . . . . . . 4-6
Every 10 hours or Daily
1. Cleaning the Front Grill, Coolers & Radiator . . . .
4-8
2. Check the Engine Coolant Level . . . . . . . . . . . .
4-9
3. Check Fan/Water Pump Belt Tension . . . . . . . . 4-11
4. Check Alternator/AC Belt Tension . . . . . . . . . . 4-11
5. Check Engine Oil Level . . . . . . . . . . . . . . . . . 4-12
6. Drain the Fuel Filter . . . . . . . . . . . . . . . . . . . . 4-12
7. Drain the Auxiliary Fuel Filter (Optional) . . . . . 4-13
8. Check the Hydraulic Oil Level . . . . . . . . . . . . . 4-13
9. Check Transmission Oil Level . . . . . . . . . . . . . 4-14
10. Parking Brake Adjustment . . . . . . . . . . . . . . . 4-15
11. Lubricate the Lower Articulation Pin . . . . . . . . 4-15
12. Lubricate the Front Steering Cylinder Pins . . . . 4-16
13. Lubricate the Rear Steering Cylinder Pins . . . . 4-16
14. Lubricate the Upper Articulation Pins . . . . . . . 4-16
15. Lubricate the Front Drag Link Pins . . . . . . . . . 4-17
16. Lubricate the Rear Drag Link Pins . . . . . . . . . . 4-17
17. Lubricate the Rear Axle Drive Shaft
Steady Bearing . . . . . . . . . . . . . . . . . . . . . . . 4-17
18. Air Intake Piping/Charge Air Piping . . . . . . . . . 4-18
Every 50 hours
19. Clean the Cab Air Filter . . . . . . . . . . . . . . . . . 4-19
20. Check the Differential Oil Level. . . . . . . . . . . .
4-20
21. Clean the Alternator . . . . . . . . . . . . . . . . . . . . 4-21
22. Check the Tire Air Pressure . . . . . . . . . . . . . . . 4-21
23. Check the Planetary Hub Oil Level . . . . . . . . . 4-21
Every 250 hours
24. Change the Engine Oil and Filter . . . . . . . . . .
4-22
25. Change the Fuel Filter . . . . . . . . . . . . . . . . . .
4-23
26. Check the Engine Supplemental Coolant . . . . .
4-23
27. Change the Transmission Oil Filter (CAT TA22
) . 4-24
28. Optional (Change the Transmission Oil after
first 250 hours (CAT TA22)
. . . . . . . . . . . . . . . . 4-24
29. Clean the Transmission Breather (CAT TA22) . . . . 4-25
30. Check Air-conditioner Drain Hoses . . . . . . . . .
4-25
31. Check Air-conditioner Sight Glass . . . . . . . . . .
4-26
32. Check Weight Kit Hardware Torques . . . . . . . .
4-27
33. Check Wheel Hardware Torques . . . . . . . . . . .
4-27
Every 300 hours
34. Change the Transmission Oil Filter
(1407 Twindisc Powershift Transmission) . . . .
4-28
Every 500 hours
35. Clean the Battery Connections . . . . . . . . . . . .
4-29
36. Check the Battery Electrolyte Level . . . . . . . . .
4-30
37. Check the Starter Battery Connections . . . . . .
4-30
38. Check the Engine Precleaner . . . . . . . . . . . . . 4-31
39. Clean the Hydraulic Suction Screen . . . . . . . .
4-32
40. Change the Hydraulic Filter - (Standard) . . . . .
4-33
41. Change the Hydraulic Filter - (High Flow) . . . .
4-33
42. Change the Transmission Filter
(Synchromesh Transmission) . . . . . . . . . . . . .
4-33
43. Clean the Hydraulic Tank Breather . . . . . . . . .
4-34
44. Change the Auxiliary Fuel Filter (Optional) . . . .
4-34
45. Change the Differential Oil . . . . . . . . . . . . . . .
4-35
46. Change the Planetary Hub Oil . . . . . . . . . . . . .
4-35
47. Check the Axle Mount Bolt Torque . . . . . . . . .
4-35
48. Check the Drawbar Wear Blocks . . . . . . . . . . .
4-36
49. Steam Cleaning the Tractor . . . . . . . . . . . . . . .
4-36
Every 1000 hours
50. Change the Transmission Oil (CAT TA22) . . . . .
4-37
51. Clean the Transmission Suction Screen
(CAT TA22) . . . . . . . . . . . . . . . . . . . . . . . . . .
4-37
52. Change the Inner & Outer
Air Cleaner Elements . . . . . . . . . . . . . . . . . . .
4-38
53. Change the Cab Air Filter . . . . . . . . . . . . . . . .
4-40
Every 1200 hours
54. Change the Transmission Oil
(1407 Twindisc Powershift Transmission) . . . . 4-41
Every 1500 hours or Yearly
55. Change the Coolant System Filter . . . . . . . . . .
4-42
56. Change the Transmission Oil
(Synchromesh Transmission) . . . . . . . . . . . . .
4-43
57. Clean the Transmission Suction Screen
(Synchromesh Transmission) . . . . . . . . . . . . .
4-43
58. Check the Transmission Mounts
(All models . . . . . . . . . . . . . . . . . . . . . . . . . .
4-44
59. Change the Hydraulic Oil . . . . . . . . . . . . . . . .
4-45
60. Check the Engine Mounts . . . . . . . . . . . . . . . .
4-45
61. Check the Engine Turbocharger Connections . .
4-46
62. Check the Radiator and Heating
System Hoses . . . . . . . . . . . . . . . . . . . . . . . .
4-46
63. Check the Cab Mounts . . . . . . . . . . . . . . . . . .
4-46
Every 2000 hours or 2 Yearly
64. Change the Engine Coolant . . . . . . . . . . . . . . .
4-47
Indicated by warning light
65. Change the Air Cleaner Outer Element . . . . . .
4-50
As Required
66 - 75. Lighting - Bulb Replacement . . . . . . . . . .
4-52
76. Rear Deck Panel Covers . . . . . . . . . . . . . . . . .
4-56
77. Fuse Panel Relay Cover . . . . . . . . . . . . . . . . .
4-56
78. Changing Fuses/Relays . . . . . . . . . . . . . . . . . .
4-57
79. Check the Windshield Washer Fluid . . . . . . . .
4-59
80. Change the Windshield Wiper Blades . . . . . . .
4-59
81. Clean the Cab Floor . . . . . . . . . . . . . . . . . . . .
4-59
82. Clean the Cab Seat and Upholstery . . . . . . . . .
4-59
83. Change the Ether Canister . . . . . . . . . . . . . . .
4-60
84. Drain the Fuel Tanks . . . . . . . . . . . . . . . . . . . 4-61
85. Rear Fender Height Adjustment . . . . . . . . . . . 4-61
86. Storing the Tractor . . . . . . . . . . . . . . . . . . . . .
4-62