Butler CAPTURE 4 - Default Chapter; Table of Contents

INSTRUCTION, USE AND
MAINTENANCE MANUAL
GB
Page 2 of 67
SUMMARY
SYMBOLS USED IN THE MANUAL ________ 4
1.0 GENERAL INTRODUCTION __________ 7
1.1 Introduction ____________________________ 7
2.0 INTENDED USE _____________________ 7
2.1 Training of personnel __________________ 7
3.0 SAFETY DEVICES ___________________ 8
3.1 Residual risks __________________________ 8
4.0 GENERAL SAFETY RULES __________ 8
5.0 PACKING AND MOBILIZATION FOR
TRANSPORT ________________________ 9
6.0 UNPACKING ________________________ 10
7.0 MOBILIZATION _____________________ 10
8.0 MACHINE ASSEMBLY ______________ 11
8.1 Anchoring system _____________________11
8.2 Fixtures contained in the packing _____12
8.3 Assembly procedures _________________12
9.0 ELECTRICAL CONNECTIONS _______ 13
9.1 Electrical checks ______________________14
10.0 WORKING ENVIRONMENT CONDI-
TIONS
______________________________ 14
10.1 Working area __________________________14
10.2 Lighting _______________________________15
10.3 Working area modification ____________15
11.0 CONTROLS _________________________ 16
11.1 Multifunctional console _______________16
11.2 Computer ______________________________17
11.2.1 Control panel description __________17
11.2.2 Assistance menu ___________________19
11.2.3 Read in of rim/tyre combination
in memory bank ___________________20
11.2.4 Data save __________________________22
11.2.5 Tyre demounting in “AUTO” mode
(from PC) __________________________23
11.2.6 Tyre mounting in “AUTO” mode
(from PC) __________________________25
11.3 "Machine use in “AUTO” mode without
PC management” ______________________26
11.4 Pedalboard (see Fig. 16) ______________27
12.0 MACHINE SWITCHING ON AND OFF _ 28
12.1 Smart card for program protection
and memory bank _____________________28
13.0 USING THE MACHINE ______________ 28
13.1 Preliminary operations - Preparing
the wheel ______________________________28
13.2 Wheel clamping _______________________28
13.2.1 Mandrel height adjustment ________31
13.2.2 Reverse wheel pan protection ______31
13.3 Tyre bead breaking and demounting __31
13.3.1 Tyre bead breaking and automat-
ic demounting in “AUTO” mode
(from PC) __________________________31
13.3.2 Tyre bead breaking and demount-
ing with manual controls (in
“MAN” mode) _______________________32
13.4 Mounting the tyre _____________________35
13.4.1 Automatic mounting of the tyre ____35
13.4.2 Manual mounting of the tyre _______35
13.5 "Special use of bead breaker in “AUTO
mode without PC management” _______36
13.6 Special use of the bead-breaker (only
in “MAN” mode) _______________________36
13.7 Tyre inflation with machine without
tubeless inflation ______________________37
13.8 Tyre inflation with machine with tube-
less inflation
__________________________37
14.0 ROUTINE MAINTENANCE __________ 38
14.1 Neck adjustment ______________________39
15.0 TECHNICAL DATA __________________ 42
15.1 Weight _________________________________42
15.2 Dimensions ____________________________42
16.0 STORING ___________________________ 44
17.0 SCRAPPING ________________________ 44
18.0 REGISTRATION PLATE DATA ______ 44
19.0 FUNCTIONAL DIAGRAMS __________ 44
Table A - Electric diagram __________________45
Table B - Pneumatic diagram
_______________65
20.0 LIST OF COMPONENTS
CAPTURE 4 - CAPTURE 4 FI
7104-M007-4_B