Canon imagePROGRAF iPF815 Service Manual

Contents
Chapter 4 DISASSEMBLY/REASSEMBLY
4.1 Service Parts ..............................................................................................................................................4- 1
4.1.1 Service Parts ...........................................................................................................................................................4- 1
4.2 Disassembly/Reassembly...........................................................................................................................4- 2
4.2.1 Disassembly/Reassembly .......................................................................................................................................4- 2
4.3 Points to Note on Disassembly and Reassembly.......................................................................................4- 2
4.3.1 Note: Items that should never be disassembled......................................................................................................4- 2
4.3.2 Moving the carriage manually..................................................................................................................................4- 2
4.3.3 Units requiring draining of ink..................................................................................................................................4- 2
4.3.4 External Covers.......................................................................................................................................................4- 4
4.3.5 Drive Unit...............................................................................................................................................................4- 17
4.3.6 Cutter.....................................................................................................................................................................4- 19
4.3.7 Carriage Unit .........................................................................................................................................................4- 21
4.3.8 Ink Tube Unit .........................................................................................................................................................4- 26
4.3.9 Pick-up/Feed Unit..................................................................................................................................................4- 29
4.3.10 Purge Unit............................................................................................................................................................4- 31
4.3.11 Waste Ink Collection Unit.....................................................................................................................................4- 32
4.3.12 Ink Tank Unit........................................................................................................................................................4- 42
4.3.13 Multi Sensor.........................................................................................................................................................4- 44
4.3.14 Linear Encoder Sensor........................................................................................................................................4- 47
4.3.15 Head Management Sensor..................................................................................................................................4- 48
4.3.16 PCBs....................................................................................................................................................................4- 49
4.3.17 Opening the Cap/Moving the Wiper Unit .............................................................................................................4- 50
4.3.18 Opening and closing ink supply valves................................................................................................................4- 51
4.3.19 Draining the ink....................................................................................................................................................4- 52
4.4 Applying the Grease .................................................................................................................................4- 53
4.4.1 Applying the Grease..............................................................................................................................................4- 53
4.5 Adjustment and Setup Items ....................................................................................................................4- 56
4.5.1 Adjustment Item List..............................................................................................................................................4- 56
4.5.2 Procedure after Replacing the Carriage Unit or Multi Sensor ...............................................................................4- 56
4.5.3 Procedure after Replacing the Feed Roller or Feed Roller Encoder.....................................................................4- 56
4.5.4 Procedure after Replacing the Head Management Sensor...................................................................................4- 56
Chapter 5 MAINTENANCE
5.1 Periodic Replacement Parts.......................................................................................................................5- 1
5.1.1 Periodic Replacement Parts....................................................................................................................................5- 1
5.2 Consumable Parts ......................................................................................................................................5- 1
5.2.1 Consumable Parts...................................................................................................................................................5- 1
5.3 Periodic Maintenance.................................................................................................................................5- 2
5.3.1 Periodic Maintenance..............................................................................................................................................5- 2
Chapter 6 TROUBLESHOOTING
6.1 Troubleshooting..........................................................................................................................................6- 1
6.1.1 Outline .....................................................................................................................................................................6- 1
6.1.1.1 Outline of Troubleshooting....................................................................................................................................................... 6- 1
6.2 Location of Connectors and Pin Arrangement............................................................................................6- 2
6.2.1 Main controller PCB.................................................................................................................................................6- 2
6.2.2 Carriage relay PCB................................................................................................................................................6- 12
6.2.3 Head relay PCB.....................................................................................................................................................6- 17
6.3 Version Up................................................................................................................................................6- 21
6.3.1 Firmware Update Tool...........................................................................................................................................6- 21
6.4 Service Tools............................................................................................................................................6- 26
6.4.1 Tool List.................................................................................................................................................................6- 26

Canon imagePROGRAF iPF815 Specifications

General

Color	Yes
Printing colors	Black, Cyan, Magenta, Pigment matte black, Yellow
Maximum resolution	2400 x 1200 DPI
Number of print cartridges	5
Package weight	301200 g
Bundled software	Printer Driver Extra Kit for Windows/Mac (Free Layout, Color imageRUNNER Enlargement Copy, Advanced Preview), Print Plug-in for Microsoft Word/Excel/PowerPoint for Windows, Digital Photo Front-Access for Windows, PosterArtist Lite for Windows
Media thickness	0.07 - 0.8 mm
Roll top margin	3 mm
Maximum print size	-
Maximum roll length	18 m
Maximum roll diameter	150 mm
ISO A-series sizes (A0...A9)	A0, A1
ISO B-series sizes (B0...B9)	B0, B2
Electromagnetic compatibility	RoHS Directive, WEEE, Executive Order (USA)
Power requirements	AC 100 - 240V, 50/60Hz
Power consumption (off)	1 W
Power consumption (standby)	6 W
Power consumption (typical)	190 W
Certification	UL (USA), C-UL (Canada), S mark (Argentina), CE mark (EN60950, EN55022 classB, EN61000-3-2, EN-61000-3-3, EN55024) (EU), CB certification (Others), FCC Class B (USA), IC Class B (Canada)
Storage media	HDD
Internal storage capacity	160 GB
Sound power level (standby)	35 dB
Sound pressure level (printing)	52 dB
USB connector	USB Type-A
USB 2.0 ports quantity	1
Ethernet LAN data rates	10/100Base-T/TX Mbit/s
Sustainability certificates	ENERGY STAR
Operating temperature (T-T)	15 - 30 °C
Operating relative humidity (H-H)	10 - 80 %
Compatible operating systems	Windows XP (32/64 bit), Server 2003 (32/64 bit), Server 2008 (32/64 bit), Windows Vista (32/64 bit), Windows 7 (32/64 bit); Macintosh OS X 10.3.9 - 10.6 (32 bit), OS X 10.5 - 10.6 (64 bit)

Weight and Dimensions

Dimensions (WxDxH)	1892 x 975.4 x 1143 mm