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CaptiveAire D76 - User Manual

CaptiveAire D76
44 pages
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Compact Direct Fired Heaters
Installation, Operation, and Maintenance Manual
FOR YOUR SAFETY
IF YOU SMELL GAS: OPEN WINDOWS, DO NOT TOUCH ELECTRICAL SWITCHES, EXTINGUISH
ANY OPEN FLAMES, IMMEDIATELY CALL YOUR GAS SUPPLIER.
FOR YOUR SAFETY
THE USE AND STORAGE OF GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN
OPEN CONTAINERS IN THE VICINITY OF THIS APPLIANCE IS HAZARDOUS.
RECEIVING AND INSPECTION
Upon receiving unit, check for any interior and exterior damage. If damage is found, report it
immediately to the carrier. Check that all accessory items are accounted for and are not
damaged.
WARNING!!
Improper installation, adjustment, alteration, service or maintenance can cause property
damage, injury or death. Read the installation, operating and maintenance instructions
thoroughly before installing or servicing this equipment. ALWAYS disconnect power and gas
prior to working on heater.
Save these instructions. This document is the property of the owner of this equipment and is required
for future maintenance. Leave this document with the owner when installation or service is complete.
A0011029
May 2020 Rev. 15

Questions and Answers

Summary

Receiving and Inspection

Warranty

Installation

Mechanical, Clearance, and Site Prep

Covers lifting, mechanical considerations, clearances, and site preparation for installation.

Intake Assembly

Steps for assembling the intake hood or V-bank intake to the unit.

Curb and Ductwork

Information on ductwork requirements, installation on curbs, and building relief.

Roof Mount Installation

Details specific to installing the unit on a roof, including connection points.

Gas Installation

Guidelines for gas piping installation, pressure requirements, and safety.

Electrical

Wiring Connections

Illustrates how to connect the fan wiring to the building's power supply.

Motor Speed Controls

Details PSC, ECM, MSC speed controls, their installation, and operation.

VFD Installation and Programming

Guide to VFD installation, input/output power, and programming procedures.

Ancillary Electrical Components

Information on remote panels, motorized dampers, and electric cabinet heaters.

Start-Up Operation

Initial Start-up Procedure

Step-by-step guide for initial unit startup and checks.

Pilot and Burner Adjustment

Instructions for adjusting pilot flame and main burner manifold pressure.

Pulley and Belt Adjustments

Guidance on adjusting pulleys, belt tension, and using pulley combination charts.

Sequence of Operation

Flame Safety Control

Details the role of the Flame Safety Control in ensuring safe burner operation.

Air Flow, Gas, and High Temperature Limits

Describes airflow switches, gas system, and high temperature limit safety functions.

Modulating Gas System

Explains the modulating gas system for controlling heat output.

Optional Remote Panel

Remote Panel Controls

Overview of remote panel circuit, controls, lights, and their functions.

Troubleshooting

Airflow and Burner Issues

Diagnosing issues related to airflow, pilot, and main burner operation.

MSC and Remote Panel Issues

Resolving problems with MSC and remote control panel functions.

Maintenance

General and Periodic Maintenance

Basic cleaning, inspection, and checks at specific intervals.

Burner, Reset, and Shutdown Procedures

Maintenance for burner, unit resets, and emergency/prolonged shutdowns.

Notes

Start-Up and Maintenance Documentation

CaptiveAire D76 Specifications

General IconGeneral
BrandCaptiveAire
ModelD76
CategoryHeater
LanguageEnglish