Carrier 160 Series User Manual

58CVA/CVX
Variable—Speed, Induced—Combustion Deluxe
4—Way Multipoise Gas Furnace
Series 160
Carrier
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turn to the IZA
Installation, Start—up, Operating and
Service and Maintenance Instructions
SAFETY CONSIDERATIONS . 2.0.0.0... 0.00000 00 ee ee 2
INTRODUCTION 2.00... 0.0 eee ees 4
CODES AND STANDARDS ......0.0..0. 000.00 eee 4
Safety... eee eee tenes 4
General Installation 2.2... 0.0.0... eee eee 4
Combustion and Ventilation Air 2.6.0.0... 00.0. eee 4
Duct Systems 0... 6. eee eee 4
Acoustical Lining and Fibrous Glass Duct ............... 4
Gas Piping and Gas Pipe Pressure Testing ............... 4
Electrical Connections . 2.0.0... 0.0. eee eee 4
Venting oo. eee eee tenes 4
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS
PROCEDURE 2.0... ee eens 4
LOCATION 2.0... ee eens 5
AIR FOR COMBUSTION AND VENTILATION ......... 8
Outdoor Combustion Air Method ................000. 9
The Standard Method: .. 0.0.0.0... 0. eee eee eee 9
Combination of Indoor and Outdoor Air ............. 10
INSTALLATION 2.0.0... eee eens 10
Bottom Return Air Inlet 22.0.0... eee 10
Side Return Air Inlet... 0.0.0.0. ee eee 10
Leveling Legs (If Desired) . 2.0... 6... 11
Bottom Return Air Inlet... 0.0.0... eee 11
Suspended Furnace Support ... 0... ... 0.0.00. 000 ee 11
Platform Furnace Support .. 0.0.0.0... 0.00000 ee eee 11
Roll-Out Protection .. 0... 0.0.00. eee eee 12
Bottom Return Air Inlet... 0.00... ee eee 12
Side Return Air Inlet... 00... 0... eee 12
Filter Arrangement .. 0.0.0.0. 0.0.0 0. eee 13
AIR DUCTS . 0... eens 13
General Requirements .... 0.0.0.0. 0.00.0 13
Ductwork Acoustical Treatment ............. 0.0000. 13
Supply Air Connections .. 0.0... 00.0.0. 14
Uptiow and Horizontal Furnaces ............ 0.0000. 14
Downflow Furnaces .... 0.0.00... 0. eee eee 15
Return Air Connections . 2.0.0.0... 0.0.0 eee eee eee 18
Downflow Furnaces .... 0.0.0.0... 0. eee eee ee 18
Uptiow and Horizontal Furnaces ............ 0.0000. 18
GAS PIPING ... 0... . ee eens 19
ELECTRICAL CONNECTION ©... 00 ee 20
ACCESSORIES 2.0. een ee 22
VENTING 2.0 eee eens 22
START-UP, ADJUSTMENT, AND SAFETY CHECK ..... 34
General 2... eee ene 34
Start-Up Procedures 2.0.0.0... ce eee eee 37
Adjustments oo... 0... eee ee eens 37
Check Safety Controls... 0.0.0... ee eee 45
Checklist 2... eee 46
SERVICE AND MAINTENANCE PROCEDURES ....... 46
General 2. eee eae 46
Care and Maintenance . 2.6... eee 47
Sequence of Operation... 0.0... eee ee OZ
Wiring Diagram .. 6.0... ee eee 56
Troubleshooting»... 0.0.0... 0. eee eee ee 56
Accessory List... 0... eens 59
PARTS REPLACEMENT INFORMATION GUIDE....... 60
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SO 9001
NOTE: Read the entire instruction manual before starting the
installation.
Portions of the text and tables are reprinted from NFPA 54/ANSI
Z223.1-2009©, with permission of National Fire Protection
Association, Quincy, MA 02269 and American Gas Association,
Washington DC 20001. This reprinted material is not the
complete and official position of the NFPA or ANSI on the
referenced subject, which is represented only by the standard in
its entirety.

Carrier 160 Series Specifications

General

Gas Type	Natural Gas or Propane
Stages	Single-stage
Heating Capacity	40, 000 to 120, 000 BTU/h
Warranty	10-year parts limited warranty
Blower Motor	Multi-speed