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Carrier 58TP1A User Manual

Carrier 58TP1A
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Installation, Start-up, Operating and
Service and Maintenance Instructions
Read the entire instruction manual before starting the installation.
TABLE OF CONTENTS
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CODES AND STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCE-
DURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
AIR FOR COMBUSTION AND VENTILATION . . . . . . . . . . . . 6
Table 1 – Minimum Free Area Required for Each Combustion Air
opening of Duct to Outdoors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Table 2 – Minimum Space Volumes for 100% Combustion, Ventila-
tion, and Dilution from Indoors . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
UPFLOW INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
DOWNFLOW INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table 3 – Opening Dimensions - In. (mm) . . . . . . . . . . . . . . . . . 10
HORIZONTAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 10
LOCATION RELATIVE TO COOLING EQUIPMENT . . . . . . 11
AIR DUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
GENERAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SUPPLY AIR CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 12
RETURN AIR CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . 12
GAS PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Table 4 – Maximum Capacity of Pipe . . . . . . . . . . . . . . . . . . . . . 14
ELECTRICAL CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Table 5 – Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
J-BOX RELOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
NOTES FOR FIGURES 28 - FIGURES 35: . . . . . . . . . . . . . . . . . . 19
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
VENTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
GENERAL VENTING REQUIREMENTS . . . . . . . . . . . . . . . . 20
Table 6 – Combined Appliance Maximum Input Rating
in Thousands of Btuh per Hour . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Table 7 – Minimum Allowable Input Rating of
Space-Heating Appliance in Thousands of Btuh per Hour . . . . . 22
START-UP, ADJUSTMENT, AND SAFETY CHECK . . . . . . . . . 26
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
START-UP PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Table 8 – Altitude Derate Multiplier for U.S.A. . . . . . . . . . . . . . 27
Table 9 – Blower Off Delay Setup Switch . . . . . . . . . . . . . . . . . 28
Table 10 – Gas Rate (CU ft./hr). . . . . . . . . . . . . . . . . . . . . . . . . . 29
Table 11 Orifice Size and Manifold Pressure (In. W.C.) for Gas Input
Rate (Tabulated Data Based on 22,000 Btuh High-Heat/14,500 Btuh
for Low-Heat per Burner, Derated 4 Percent for Each 1000 Ft.(305 M)
Above Sea Level). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Table 12 – Air Delivery - CFM (With Filter)* . . . . . . . . . . . . . . 33
SERVICE AND MAINTENANCE PROCEDURES. . . . . . . . . . . . 36
GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
CARE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Table 13 – Filter Size Information - In. (mm) . . . . . . . . . . . . . . . 38
SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
PARTS REPLACEMENT INFORMATION GUIDE . . . . . . . . . . . 47
EXAMPLE OF MODEL NUMBER . . . . . . . . . . . . . . . . . . . . . . . . 47
TRAINING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Most states in the USA and jurisdictions in Canada have laws that
require the use of Carbon Monoxide (CO) alarms with fuel burning
products. Examples of fuel burning products are furnaces, boilers, space
heaters, generators, water heaters, stoves/ranges, clothes dryers,
fireplaces, incinerators, automobiles, and other internal combustion
engines. Even if there are no laws in your jurisdiction requiring a CO
Alarm, it’s highly recommended that whenever any fuel burning product
is used in or around the home or business that the dwelling be equipped
with a CO Alarm(s). The Consumer Product Safety Commission
recommends the use of CO Alarm(s). The CO Alarm(s) must be
installed, operated, and maintained according to the CO Alarm
manufacturer’s instructions. For more information about Carbon
Monoxide, local laws, or to purchase a CO Alarm online, please visit the
following website. https://www.kidde.com.
A200103
NOTE: Read the entire instruction manual before starting the
installation.
Portions of the text and tables are reprinted from NFPA 54/ANSI Z223.1E, with permission of National Fire Protection Association, Quincy, MA
02269 and American Gas Association, Washington DC 20001. This reprinted material is not the complete and official position of the NFPA or ANSI
on the referenced subject, which is represented only by the standard in its entirety.
58TP0A/58TP1A
80% AFUE, Variable-Speed, ECM Motor,
Two-Stage, 4-Way Multipoise,
Non-Condensing Gas Furnace, Series A
WARNING
!
CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in personal injury and/or
death.
Carbon Monoxide (CO) is a colorless, odorless, and tasteless poisonous
gas that can be fatal when inhaled. Follow all installation, maintenance,
and service instructions. See additional information below regarding
the installation of a CO Alarm.
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Carrier 58TP1A Specifications

General IconGeneral
Model58TP1A
TypeGas Furnace
Fuel TypeNatural Gas
Warranty20-Year Heat Exchanger, 5-Year Parts Limited Warranty
StagesSingle-stage

Summary

Safety Considerations

Fire, Explosion, Electrical Shock, and Carbon Monoxide Poisoning Hazards

Covers critical safety warnings related to furnace operation.

Furnace Reliability and Cut Hazards

Addresses potential damage from improper handling and sharp edges.

Introduction and Standards

Introduction to the Furnace

Overview of the furnace and its applications.

Codes and Standards Compliance

Compliance requirements with national and local codes.

General Installation Requirements

Guidelines for combustion air, ventilation, and duct systems.

Location and Air Requirements

Furnace Location Guidelines

Guidelines for furnace placement and multipoise orientations.

Air for Combustion and Ventilation

Procedures for ensuring adequate airflow for safe operation.

Installation Procedures

Upflow and Downflow Installation

Instructions for installing the furnace in upflow and downflow configurations.

Horizontal Installation

Procedures for installing the furnace horizontally.

Ductwork and Air Connections

Air Ducts General Requirements

Guidelines for duct system design, sealing, and insulation.

Supply and Return Air Connections

How to connect supply and return air ducts.

Gas and Electrical Systems

Gas Piping Installation

Requirements for gas supply line installation and safety.

Electrical Connections and Wiring

Guidelines for wiring, grounding, and polarity.

J-Box Relocation

Procedure for moving the junction box.

Accessories and Venting

Furnace Accessories

Connecting electronic air cleaners and humidifiers.

Venting Requirements

General requirements for proper furnace venting.

Chimney Inspection and Masonry Requirements

Procedures for inspecting and preparing masonry chimneys.

Start-up, Adjustment, and Safety Check

General Start-up and Safety Checks

Initial checks before starting the furnace.

Start-up Procedures

Step-by-step guide for initiating furnace operation.

Gas Input Rate and Orifice Adjustments

Procedures for setting gas input rate, orifice size, and manifold pressure.

Service and Maintenance

Service and Maintenance Procedures Overview

Overview of required maintenance tasks.

Care and Maintenance Tasks

Routine cleaning and inspection tasks for optimal performance.

Blower Motor and Heat Exchanger Cleaning

Detailed steps for cleaning key internal components.

Sequence of Operation

Furnace Operation Modes

Describes furnace operation modes for heating, cooling, and thermostat control.

Component Test Procedure

Procedure for testing furnace components.

Troubleshooting Guide

Troubleshooting Guide

Step-by-step guide for diagnosing and resolving operational issues.

Parts and Training

Parts Replacement Information Guide

List of replaceable parts by group.

Training Resources

Information on accessing training and support resources.

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