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Carrier Viento 200 Service Manual

Carrier Viento 200
54 pages
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Operation & Service Manual
Carrier Transicold Europe 31/03/07 Viento - Installation/Rev- #1/54
INSTALLATION
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Carrier Viento 200 Specifications

General IconGeneral
BrandCarrier
ModelViento 200
CategoryAir Conditioner
LanguageEnglish

Summary

Installation

Introduction

Provides rules for correctly installing VIENTO 200/300/350 units.

Safety First

Mandatory safety precautions before electrical operation and personal protective equipment.

Bodybuilder Recommendations

Recommendations for drain hose angle and descent for proper water drainage.

Preparation before Installation

Unpacking and Content Check

Instructions for unpacking the unit and verifying contents against the bill of material.

Vehicle Partition

Guidance on vehicle partition installation and air intake considerations.

Box Preparation

General Recommendations for Box Preparation

Protect the vehicle roof and box floor before preparation and unit installation.

Mounting Options

Details the three possibilities to fit the unit: Roof top, Nosemount, and Roof cut mounting.

Roof Top and Cut Mounting - Drilling

Instructions for drilling fixing holes and a larger hole for harnesses and hoses.

Roof Top and Cut Mounting - Silent Blocks

Steps for installing silent blocks and waterproofing the mounting points.

Roof Top and Cut Mounting - Harness/Hose Holes

Drilling holes for passing harnesses and hoses between condenser and evaporator.

Nosemount - Drilling

Instructions for drilling fixing and harness/hoses holes for nosemount installation.

Evaporator Mounting - Fixing Holes

Marking and drilling fixing holes for the evaporator with space considerations.

Evaporator Mounting - Reinforced Body

Installing inserts using an adapted tool for reinforced body installations.

Harness and Hoses Hole Drilling

Drilling the electrical harness and hoses hole inside the box.

Drain Water Hose Hole

Drilling the drain water hose hole inside the body with a recommended descent.

Mushrooms - Drilling

Drilling and countersinking holes for mushroom fasteners on the roof.

Mushrooms - Measurement and Placement

Measuring roof thickness and adjusting mushroom length for proper fitting.

Mushrooms - Installation Steps

Applying silicone and installing mushrooms with a mallet for a secure fit.

Unit Installation

Grill Removal

Steps to remove the unit's grill by unscrewing fixing screws.

Top Cover Removal

Procedure for removing the top cover by unscrewing rear fixing screws.

Unit Mounting Procedures

Instructions for roof/cut mounting, nosemount, and placing the unit on silent blocks.

Evaporator Installation

Evaporator Mounting Steps

Removing side panels, mounting evaporator, checking distance, and tightening screws.

Hoses and Fittings

Stocking Recommendations

Guidelines for stocking refrigeration hoses: clean, dry, sheltered, and with capped ends.

Mounting Recommendations

Tips for right hose installation: no twists, adequate length, using elbows, and respecting curve radius.

Hose Preparation Tools and Steps

Tools required and steps for cutting hoses, adding oil, and using double-clic clamps.

Hose Fitting and Crimping

Lubricating fittings, removing caps, inserting connectors, and crimping clamps.

Unit Connection

Running Harnesses and Cables

Instructions for running electrical harnesses and ignition cable inside the vehicle body.

Running Refrigeration and Drain Hoses

Running refrigeration and drain water hoses inside the vehicle body with marking recommendations.

Refrigeration Hoses Identification

Identification of the four hoses to be connected: oil return, high pressure, liquid, and hot gas lines.

Connecting Compressor Refrigeration Lines

Connecting the oil return and high pressure lines to the oil separator and compressor.

Connecting Hot Gas and Liquid Lines

Connecting hot gas and liquid lines to the valve, filter drier, and serpentin inlet.

Securing Hoses and Harnesses

Attaching all hoses and harnesses securely using plastic tie-wraps.

Evaporator Connection

Evaporator Hose Connections Overview

Details the three hoses connecting to the evaporator: suction, liquid, and hot gas lines.

Connecting Evaporator Refrigeration Lines

Connecting suction, hot gas, and liquid lines to the evaporator fittings.

RAT Sensor and Fan Connection

Installing the RAT sensor and connecting evaporator fan connectors.

Drain Water Pipe and Evaporator Sides

Placing the drain water pipe, connecting hoses, and insulating evaporator sides.

Driver Cab Preparation

Cab Floor Drilling and Hose Routing

Drilling the cab floor for hoses and cables, protecting the hole, and routing them.

Cab Command Harness Routing

Routing the cab command harness to the vehicle dashboard and recommendations for protection.

Cab Command Fitting Location

Fitting the cab command in the specified location, with precautions for dashboard installation.

Compressor Connection

Harness Routing and Chassis Attachment

Moving and attaching the harness to the compressor and chassis using tie-wraps.

Connecting Compressor Hoses

Connecting the high pressure, suction pressure, and oil return hoses to the compressor.

Injection Thermostat Installation

Installing the injection thermostat on the high pressure line fitting with a clamp.

Protecting and Securing Thermostat Wires

Protecting thermostat wires with a sleeve and maintaining cables with tie-wraps.

Battery and Ignition Key Harness Fitting

Ignition Cable Routing and Fuse Installation

Routing ignition cable, connecting white wire, and installing the 1A fuse.

Battery Harness Connections

Insulating connectors, stripping and crimping battery ground, and installing fuse holders.

Final Battery Connections

Installing the 80 amp fuse, protection cap, and connecting unit/battery ground.

Commissioning

Leak Checking Procedure

Steps for performing a gas leak check using vacuum pump, nitrogen, and bubble water.

Unit Vacuum Procedure

Procedure for evacuating the circuit, including triple evacuation and vacuum check.

Refrigerant Charging Requirements

Requirements for charging: manifold gauges, refrigerant cylinder, scale, and charging process.

Refrigerant Charge Levels

Specifies refrigerant charge amounts for Viento 200, 300, and 350 models.

CPR Adjustment - Overview

Explanation of the Compressor Regulation valve and its importance for unit capacity and operation.

CPR Adjustment Procedure

Steps for connecting manifold, adjusting CPR using wrenches, and tightening jam nut.

TXV Setting - Introduction

Explanation of the Thermo Expansion valve's function in metering refrigerant and controlling superheat.

TXV Setting Procedure

Steps for connecting manifold, running unit in cooling mode, and adjusting superheat.

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