10 215204 Rev. 1
ROUBLESHOOTING
T
Pressure Gauge Kit 671212
Pressure
Gauge
No. 6 and No. 8
JIC Swivel Tee
No. 4-6 Pipe/JIC
No. 6-6 Hose
Flow Meter Kit 671477
GA0013.ill
(2) No. 6-8 JIC Reducer
Flow Meter
No. 4, No. 6
and No. 8
JIC/O-Ring
No. 6-8 JIC
Reducer
(2) No. 8-12 JIC/
O-Ring
4.1 General Procedures
4.1-1 Truck System Requirements
• Truck hydraulic pressure should be within the range
shown in Specifications, Section 6.1. PRESSURE TO
THE CLAMP MUST NOT EXCEED 2600 psi (180 bar).
• Truck hydraulic flow should be within the range shown
in Specifications, Section 6.1.
• Hydraulic fluid supplied to the Clamp must meet the
requirements shown in Specifications, Section 6.1.
4.1-2 Tools Required (Metric)
In addition to a normal selection of hand tools, the
following are required:
• 20 GPM (75 L/min) inline flow meter.
(Cascade Flow Meter Kit, part no. 671477.)
• 3500 psi (240 bar) pressure gauge.
(Cascade Pressure Gauge Kit, part no. 671212.)
• Assorted fittings, lines, drain hoses and quick-couplers
as required.
GA0014.ill
WARNING: Before servicing any
hydraulic component, relieve pressure in
the system. Turn the truck off and move
the truck auxiliary control valves several
times in both directions.
After completing any service procedure, always test
the Clamp through several cycles. First test the
Clamp empty to bleed any air trapped in the system to
the truck tank. Then test the Clamp with a load to be
sure it operates correctly before returning to the job.
Stay clear of the load while testing. Do not raise the
load more than 4 in. (10 cm) off the floor while testing.
Diagnostic Quick-Coupler
No. 4 and No. 6 Male
Straight or JIC Thread
O-ring Coupler
No. 6 Female
Straight Thread
O-ring Coupler