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Cast Tec Integra - Test Sequence

Cast Tec Integra
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TEST SEQUENCE
13
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES YES
N
O
NO
NO
NO
NO NO
NO NO
NO
NO
NO NO
NO
Press the 2 round “ignition” buttons on
the handset AT THE SAME TIME
D
oes the Handset light
come on during operation
I
s there an audible
“beep” from the fire
Check/replace batteries
a
nd re-start test
Disconnect batteries and
wait for 20-30 seconds
Is there a repeating audible
beep” from the fire
C
heck/replace batteries
and re-start test
R
e-connect batteries
P
ress the 2 round “ignition” buttons on
the handset AT THE SAME TIME
Is there an audible
“beep” from the fire
Replace EDB and
re-start test
D
oes the ignition sequence begin
- valve spindle moves and
sparking begins
Does receiver
allow line-of-
sight
Check connections,
re-position receiver
and re-start test
Replace EDB and
r
e-start test
Replace EDB and
re-start test
Replace EDB and
re-start test
Does the pilot
flame establish
Does the sparking
stop after 3 attempts
Does the main
burner light (after
approx 10 seconds)
Is the “dummy
switch” fitted
correctly
Re-fit dummy
switch and re-
start test
Replace valve and
re-start test
Do Hi/Lo & pilot
functions operate
Fire operating
correctly
Replace EDB and re-
start test
Is there
sparking at
electrode
Is the HT
lead fitted
correctly
Re-fit HT
lead and re-
start test
Before starting the test procedure, ensure that the
gas is switched on and that the pressure is correct
A
Sound alarm
(nr. of beeps)
Failure
Action
2 Low battery
Replace the batteries with good quality alkaline or lithium.
6 x 1.5V AA. Verify that sound alarm stops.
Replace the batteries with good quality alkaline or lithium.
6 x 1.5V AA. Verify that sound alarm stops.
4 Motor failure
Substitute the valve with another one.
Repeat the ignition sequence and verify the sound alarm stops.
5 Driver leakage
Substitute the board: the motor drive circuit is damaged.
Execute an ignition sequence and verify there is no sound alarm.
6
Under voltage low
battery
Fig. 11