1.0 Introduction
3
TABLE OF CONTENTS
1.0 Introduction .......................................................................................................................................2
2.0 Safety ................................................................................................................................................4
2.1 Precautions ...................................................................................................................................4
2.2 Power Lockout Procedure ............................................................................................................4
2.3 Warning Label Definitions .............................................................................................................5
3.0 Maintenance Guide ...........................................................................................................................7
3.1 Routine Maintenance ....................................................................................................................8
3.1.1 Weekly ...................................................................................................................................8
3.1.2 Monthly ..................................................................................................................................8
3.1.3 Yearly ....................................................................................................................................8
3.2 Checking/Changing the Hydraulic Fluid .......................................................................................8
3.2.1 Recommended Hydraulic Oils ...............................................................................................9
3.3 Lubrication ....................................................................................................................................9
3.4 Adjustments ............................................................................................................................... 12
3.4.1 Backgauge Gib Adjustments .............................................................................................. 12
3.4.2 Squaring the Backgauge .................................................................................................... 13
3.4.3 Lead Screw Collar .............................................................................................................. 14
3.4.4 Presetting/Backgauge Position Readout ............................................................................ 14
3.4.5 Knife Latch Adjustment ...................................................................................................... 16
3.4.6 Hydraulic Adjustments ........................................................................................................ 16
3.5 Cleaning ..................................................................................................................................... 18
4.0 Schematics & Parts Lists ............................................................................................................... 20
4.1 70000 Main Assembly – Knife/Clamp ........................................................................................ 20
4.2 70000 Main Assembly – Arch .................................................................................................... 22
4.3 70000 Main Assembly – Table .................................................................................................. 24
4.4 70000 Main Assembly – Knife Latch ......................................................................................... 28
4.5 70000 Main Assembly – Console/Tilt Shield ............................................................................. 30
4.6 70000 Main Assembly – Stand .................................................................................................. 32
4.7 70000 Main Assembly – Covers ................................................................................................ 34
4.8 70000 Main Assembly – Short Table Option ............................................................................. 36
4.9 70000 Main Assembly – Foot Pedal Option .............................................................................. 38
4.10 Hydraulic Power Unit ............................................................................................................... 40
4.11 HH-467-1 Hydraulic Manifold Assembly & Schematic ............................................................ 41
4.12 Power Panel Assembly W/HOOD (120V)................................................................................ 42
4.13 Power Panel Assembly W/EYES (120V) ................................................................................. 44
4.14 Interconnection Diagram (Machines w/Hood) ......................................................................... 48
4.15 Interconnection Diagram (Machines w/Eyes) .......................................................................... 49
4.16 E-3421 Schematic – Basic Machine ........................................................................................ 50
4.17 41120-4 Knife Latch Assembly rev B ...................................................................................... 51
4.18 Power Panel Label – (Machines w/Hood) ............................................................................... 52
4.19 Power Panel Label – (Machines w/Eyes) ................................................................................ 53
4.20 K-70027 Foot Pedal Kit............................................................................................................ 54
4.21 K-3412 Light Curtain Kit........................................................................................................... 58
4.22 K-3431 Cut Switch Upgrade Option ........................................................................................ 64
4.23 Titan 200BC Floor Plan (Standard Table) ............................................................................... 66
4.24 Titan 200BC Floor Plan (Short Table Option) ......................................................................... 67
5.0 Safety Systems Test ...................................................................................................................... 68