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Char-Broil 463620409 User Manual

Char-Broil 463620409
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PRODUCT GUIDE
MODEL 463620409
iMPORTANT: Fill out the productrecord information below,
Serial Number
Date Purchased
Seeratinglabelongrillforserialnumber,
Forsupportandto registeryour
grill,pleasevisit usat
www.charbroil.com
Ifyou havequestionsor need
assistanceduringassembly,
pleasecall 1-800-241-7548.
Estimated assembly time: 35-40 minutes
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque
Company®; Amedcan Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody
Gdlls®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster@; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker@; Keepers
of the Flame®; New Braunfels Smoker Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®;
Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:
®
The following are trademarks of W.C. Bradley Co.: Commercial SeriesTM; Designer SeriesTM; Gdll2Go® Advantage TM LonghornTM; Double CheffM;
TM TM
QuickSetTM; Ready When You AreTM; Hog and Yard BirdTM; You Bring the Party ; SureFire ; Universal Grill Parts TM
TEC TM is a trademark of Tec Infrared Grills.
Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876;
6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643;
D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D4t6,164; D416,441; D417,587; D417,588; D422,516; D423,876; D428,303: D430,772; D435,396; D436,004: D438,059; D438,060;
D438,427; D439,110: D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616: D448,975; D449,492; D450,544; D451,759; D454,028;
D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312;
D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439: D466,752; D473,414; D474,371: D477A98; D477,501: D477,504; D477,506; D477,746; D478,471: D478,472; D480,914;
D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355; 102,037; I04,200; 2,315,567; 2,336,036; France: 010,231 ; 010,422;
010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.
© 2008 W.C. Bradley Company TM REViSiON 00
© 2008Char-Broil,LLC Columbus,GA 31902 Printedin China Rev.02 08-02-08 80012081
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Char-Broil 463620409 Specifications

General IconGeneral
BrandChar-Broil
Model463620409
CategoryGrill
LanguageEnglish

Summary

Product Information and Support

Serial Number and Date Purchased

Fields for recording product serial number and purchase date for warranty and service.

Customer Support Resources

Contact information including website and phone number for product support and registration.

Safety Information and Symbols

Understanding Safety Symbols

Definitions and explanations of DANGER, WARNING, and CAUTION symbols used in the manual.

Gas Leak Safety Procedures

Instructions on immediate actions to take if a gas leak is detected.

General Safety Warnings and Precautions

Important warnings regarding flammable liquids, LP cylinders, and residential use.

Safety and Installation Precautions

California Proposition 65 Warning

Disclosure of chemicals in combustion by-products and product components known to cause harm.

Installation Safety Precautions

Guidelines for safe installation, including gas, electrical, and code compliance.

Warranty and Repair Warning

Warning against altering the hose/valve/regulator, which voids warranty and poses safety risks.

Grilling Guide: Getting Started

First Time Use Procedures

Initial setup steps including cleaning the grill and removing protective materials before first use.

Lava Rock and Briquette Usage

Information on why lava rocks/briquettes are not recommended and the use of smoker boxes.

Understanding Grill Temperature Gauge

Explanation of the temperature gauge's function and limitations compared to cooking surface temperature.

Resetting the Gas Regulator Safety Device

Step-by-step guide to reset the gas regulator's safety feature if low heat is experienced.

Pre-Heating Your Grill

Importance and procedure for pre-heating the grill for optimal performance.

Grilling Techniques and Food Safety

Introduction to Outdoor Grilling

Basic principles and tips for successful outdoor grilling, organizing food and grill area.

Direct and Indirect Cooking Methods

Explanation of direct grilling over heat and indirect grilling using circulating heat.

Rotisserie Cooking Guide

Best practices for rotisserie cooking, including motor, spit rod, and pan placement.

Essential Food Safety Practices

Four key steps: Clean, Separate, Cook, and Chill to prevent foodborne illnesses.

Grilling Tips and Techniques

Cooking Considerations and Meat Temperatures

Factors affecting cooking time, importance of a meat thermometer, and USDA safe minimum temperatures.

Using Sauces and Marinades/Rubs

Tips for applying sauces during cooking and using marinades or rubs for flavor enhancement.

Enhancing Flavor with Wood Chips

Guide to using wood chips for smoke flavor, including soaking and placement.

Proper Skewer and Utensil Use

Advice on using flat skewers and appropriate utensils for grilling food.

Grill Cleaning and Maintenance

Importance of Grill Cleaning

Explains why regular cleaning is crucial for preventing grill fires and maintaining performance.

Routine Cleaning Procedures

Steps for cleaning after each use, including grate cleaning while warm.

General Surface Cleaning Guidelines

Instructions for cleaning plastic, porcelain, painted, and stainless steel surfaces.

Proper Grill Storage

Guidelines for storing the grill outdoors or indoors, including LP cylinder precautions.

Preventing Critter Blockages

Importance of inspecting and cleaning venturi tubes for obstructions by spiders or insects.

Use and Care: LP Gas Cylinder

LP Cylinder Safety Warnings

Critical safety warnings regarding LP cylinder storage, filling, and potential hazards.

LP Tank Handling and Storage

Procedures for removing, transporting, and storing LP tanks safely, including cap usage.

LP Cylinder Specifications and Features

Requirements for LP cylinders, including size, markings, and the OPD safety feature.

LP Gas Properties and Filling Procedures

Information on LP gas odor, flammability, and safe filling practices at licensed dealers.

LP Tank and Regulator Connection

LP Tank Exchange Service

Options for exchanging empty LP tanks and ensuring use of compliant, safety-equipped tanks.

LP Tank Leak Testing Procedure

Step-by-step guide for leak testing the LP tank and connections using a soap solution.

Connecting the Regulator to the LP Tank

Detailed instructions for securely connecting the gas regulator to the LP tank valve.

Leak Testing and Safety Checks

Performing Leak Tests on Valves, Hose, Regulator

Instructions for leak testing all connection points after regulator attachment.

Outdoor Appliance Installation Warnings

Restrictions on installing the appliance on boats, RVs, or with other gas systems.

Grill Operation and Safety Tips

General Safety Guidelines for Grill Use

Key safety rules for operating the grill, including clearances, ventilation, and child safety.

Key Safety Tips for Operation

Important operational tips covering coupling nut tightness, burner checks, and grease cup maintenance.

Ignitor Lighting Procedure

Step-by-step instructions for safely lighting the grill using the electronic ignitor.

Ignition and Operational Checks

Match-Lighting Instructions

Alternative method for lighting the grill using a match and the provided match holder.

Burner Flame and Hose Inspection

Procedures for checking burner flame patterns and inspecting hoses for damage before use.

Grill Shutdown and Ignitor/Valve Checks

Steps for turning off the grill, checking ignitor function, and verifying valve operation.

Troubleshooting Common Grill Issues

Spider Web and Venturi Blockage Alert

Identifying and resolving issues caused by spider webs obstructing gas flow to the burner.

Burner Assembly Cleaning and Maintenance

Detailed instructions for cleaning the burner assembly, including venturi tubes and ignitor electrode.

Limited Warranty Information

Warranty Coverage Details

Details on the scope, period, and type of coverage provided by the limited warranty.

Warranty Exclusions and Limitations

Explanation of items not covered by the warranty and limitations on remedies and damages.

Parts List

Component Identification and Part Numbers

A comprehensive list of all grill components with their corresponding part numbers and quantities.

Parts Diagram

Illustrated Component Breakdown

A visual representation of the grill with components labeled for easy identification.

Assembly Instructions

Assembling the Left Leg Structure

Step-by-step guide for attaching the left upper leg, side brace, and front leg.

Assembling the Right Leg Structure

Step-by-step guide for attaching the right upper leg, side brace, and front leg.

Assembly Continued

Attaching Front Panels

Instructions for attaching the front panel to the assembled leg structure.

Connecting Back Braces and Wheels

Steps for attaching back braces to the cart and installing the wheels.

Assembly: Core Components

Installing Control Panel and Firebox Supports

Attaching the control panel and firebox supports to the grill cart.

Connecting Valve, Hose, Regulator, and Ignitor

Connecting the main burner valve, hose, regulator, and ignitor assembly.

Assembly: Supporting Components

Attaching Tank Exclusion Wires

Securing tank exclusion wires to the front panel brackets and back brace.

Installing Heat Shield and Tank Retainer

Attaching the heat shield and the tank retainer bracket to the grill.

Assembly: Burner System

Installing Burner Assembly, Firebox, and Control Knobs

Fastening the burner assembly to the firebox and attaching control knobs.

Assembly: Shelves

Attaching Shelf Mounting Brackets and Shelves

Inserting mounting brackets and attaching shelves to the grill cart.

Assembly: Lid Attachment

Installing Lower Hinges

Attaching the lower hinges to the back of the firebox.

Attaching Lid Handle and Upper Hinges

Connecting the lid handle and upper hinges to the grill lid.

Assembly: Final Components

Securing the Lid Assembly

Placing the lid assembly onto the firebox and securing it with hinge pins.

Placing Heat Tent and Cooking Grate

Positioning the heat tent and cooking grate inside the firebox.

Assembly: Final Preparations

Installing Grease Cup and Clip

Hanging the grease cup clip and placing the grease cup into the clip.

Securing the LP Cylinder

Correctly installing the LP cylinder into the tank bracket and ensuring valve faces front.

Emergencies and Troubleshooting

Emergency Procedures for Gas Leaks and Fires

Actions to take for gas leaks, fires, or continuous excessive flames.

Troubleshooting: Ignitor and Burner Issues

Diagnosing and resolving problems with ignitor function, burner lighting, and gas flow.

Troubleshooting (Continued)

Troubleshooting: Ignition, Gas Flow, and Flame Issues

Resolving issues like no spark, low flame, vapor lock, and flame blowouts.

Troubleshooting: Grease Fires, Flashbacks, and Cylinder Issues

Addressing grease fires, flashbacks, cylinder filling problems, and carry-over tube blockages.

Product Registration and Warranty Service

Online Product Registration

Instructions for registering the product online via the Char-Broil website.

Mail-in Registration Card Information

Fields and instructions for completing and submitting the product registration card.

Warranty Service Mailing Address

The address where warranty service inquiries and part returns should be sent.

Online Resources and Support

Charbroil.com Website Features

Overview of products, replacement parts, customer support, and recipes available online.

Exploring Online Store and Recipes

Information on finding grilling tools, accessories, maintenance items, and recipes.

Customer Support and Newsletter

Accessing online customer support and signing up for the Sizzle On The Grill™ newsletter.

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