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Char-Broil 463650413 User Manual

Char-Broil 463650413
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Assembly instructions © 2013
PRODUCT GUIDE
MODEL 463650413
© 2013 Char-Broil, LLC Columbus, GA 31902
Printed in China
Serial Number
Date Purchased
IMPORTANT: Fill out the product record information below.
See rating label on grill for serial number.
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Classic C-22G1
07/26/12 • G309-001-060801
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Char-Broil 463650413 Specifications

General IconGeneral
Model Number463650413
BrandChar-Broil
Product TypeGas Grill
Fuel TypePropane
Number of Burners4
Cooking Surface Area480 sq. in.
Primary Cooking Surface MaterialPorcelain-Coated Cast Iron
Ignition TypeElectronic
Tank Size Compatibility20 lb
Side ShelvesYes
WheelsYes
Weight95 lbs
MaterialSteel

Summary

Safety Symbols Guide

DANGER Symbol Meaning

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING Symbol Meaning

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION Symbol Meaning

Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury.

Grilling Guide: Getting Started

First Time Use Preparation

Recommended initial operation for removing manufacturing oils.

Lava Rock and Briquette Usage

Discourages use of lava rock/charcoal; recommends smoker box for flavor.

Regulator Safety Feature

Explains grill temperature gauge and limitations of regulator safety feature.

Grill Pre-Heating Procedure

Instructions for pre-heating the grill for optimal performance.

Grilling Guide: Grilling 101

Direct Cooking Technique

Grilling meat directly over high heat for searing.

Indirect Cooking Technique

Circulating heat without direct contact for slow cooking large cuts.

Rotisserie Cooking Guide

Best for large roasts/poultry, uses motor and spit for constant turning.

Food Safety Practices

Four basic steps to keep food safe: Clean, Separate, Cook, Chill.

Grilling Guide: Tips and Tricks

Internal Meat Temperature Chart

USDA recommended safe minimum internal temperatures for various meats.

Using Wood Chips for Smoke Flavor

Instructions for using wood chips for smoke flavor and wood type recommendations.

Sauce Application Advice

Advice on applying sauces to avoid flare-ups and minimize cleaning.

Marinades and Rubs for Flavor

Methods for enhancing flavor using marinades or dry rubs.

Skewers for Grilling

Tips on using flat vs. round skewers for even cooking.

Utensil Usage Recommendations

Recommendations for using tongs/spatula over forks to retain juices.

Grilling Guide: Cleaning Your Grill

Importance of Grill Cleaning

Emphasizes prevention and importance of keeping grill clean.

Routine Grill Cleaning After Use

Periodic cleaning after use to remove food particles while grill is warm.

General Surface Cleaning Instructions

Instructions for cleaning plastic, porcelain, painted, and stainless steel surfaces.

Cooking Surface Cleaning Tips

Advice on cleaning cooking surfaces and avoiding loose bristles.

Grill Storage Guidelines

Guidelines for storing the grill, including LP cylinder safety.

Venturi Tube Maintenance

Importance of inspecting and cleaning venturi tubes for blockages.

Use and Care: LP Gas Safety

LP Cylinder Handling and Storage

Procedures for safely removing, transporting, and storing the LP cylinder.

LP Cylinder Requirements

Requirements for LP cylinders, including size, construction, and valve features (OPD).

LP Gas Properties

Information on LP gas properties: non-toxic, odorless, flammable.

Safe LP Cylinder Filling

Guidelines for safe and proper LP cylinder filling by licensed dealers.

LP Cylinder Management

LP Cylinder Exchange Process

Information on exchanging LP cylinders and requirements for safety features.

LP Cylinder Leak Testing Procedure

Procedure for leak testing LP cylinders and connections before use.

Connecting the Regulator to the LP Cylinder

Step-by-step guide to connecting the regulator to the LP cylinder.

Leak Testing Grill Components

Valves, Hose, and Regulator Testing

Detailed steps for leak testing grill components with soapy solution.

General Grill Safety

Safe Operation and Clearances

Covers safe grill operation, clearance, materials, and usage restrictions.

Apartment Dweller Safety Guidelines

Specific safety guidelines for apartment dwellers using LP gas grills.

Ignitor Lighting Procedures

Electronic Ignition Lighting Steps

Steps for lighting the grill using the electronic ignition system.

Match-Lighting Instructions

Grill Match-Lighting Procedure

Step-by-step instructions for lighting the grill using a match.

Sideburner Ignition Methods

Instructions for lighting the sideburner using electronic ignition or a match.

Operation and Component Checks

Covers burner flame checks, turning off the grill, and valve/hose inspection.

Grill Cleaning Procedures

Surface Cleaning Methods

Guides for cleaning plastic, porcelain, painted, and stainless steel surfaces.

Cooking Surface Cleaning

Advice on cleaning cooking surfaces and avoiding loose bristles.

Spider Alert and Burner Maintenance

Grill Storage and Prep

Burner Assembly Cleaning

Limited Warranty Information

Warranty Scope and Coverage Periods

Details warranty periods for stainless burner, firebox/lid, and other parts.

Exclusions from Warranty Coverage

List of costs and damages not covered by the limited warranty.

Warranty Disclaimers and Remedies

Explains warranty disclaimers, limitations, and consumer remedies.

Parts List

Parts Diagram

Assembly Instructions

Caster Installation Procedure

Instructions for installing casters onto the bottom shelf.

Cart Side Frame Attachment

Attaching cart side frames to the bottom shelf using machine screws.

Assembly: Door and Brace Installation

Door Brace and Back Rail Attachment

Attaching upper door brace and back rail to cart side frames.

Door Handle and Hinge Assembly

Attaching door handle and inserting hinge pins for door assembly.

Assembly: Grill Head and Shelves

Grill Head Installation Steps

Lowering and securing the grill head onto the cart.

Side Shelf Assembly and Folding

Attaching side shelf assemblies and explaining folding mechanism.

Assembly: Internal Components

Heat Tent Placement

Placing heat tents over burners by inserting tabs into slots.

Grates and Ignitor Battery Installation

Placing cooking grates and installing the AAA battery into the ignitor slot.

Assembly: Racks and Grease Management

Warming Rack Installation

Inserting warming rack pivot and leg wires into the grill lid and firebox.

Grease Cup Installation

Hanging the grease cup clip and placing the grease cup into the clip.

Assembly: LP Tank Setup

LP Tank Installation and Securing

Placing and securing the LP tank into the bottom shelf.

Troubleshooting: Gas and Ignition Issues

Gas Leak Emergencies and Solutions

Possible causes and solutions for gas leaks from hoses, cylinders, or connections.

Fire Emergencies and Prevention

Causes and solutions for fires involving the control panel or grease buildup.

Burner Ignition Problem Diagnosis

Troubleshooting issues with burners not lighting using ignitor or match.

Gas Flow and Flame Stability

Addresses no gas flow, vapor lock, and flame blow-outs.

Electrical Ignition Troubleshooting

Troubleshooting electronic ignition problems like no spark, weak spark, or electrode issues.

Troubleshooting: Advanced Ignition and Gas Flow

Electronic Ignition System Faults

Detailed steps for electronic ignition problems: no spark, weak spark, arcing.

Match Lighting and Gas Flow Issues

Troubleshooting match lighting failures and sudden drop in gas flow.

Flare-up and Grease Fire Resolution

Addressing flare-ups, persistent grease fires, and flashbacks.

AUTO-CLEAN™ System Error Codes

Troubleshooting problems with the AUTO-CLEAN™ timer and LED indicators.

Troubleshooting: Electronic Ignition Sections

Section I: No Spark or Ignition Noise

Diagnosing issues when no spark or noise is heard from the spark module.

Section II: Ignition Noise, No Spark

Troubleshooting when spark module makes noise but no spark appears at electrodes.

Section III: Weak Spark or Arcing

Diagnosing weak sparks, arcing, or sparks not at electrodes.

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