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Char-Broil 463821909 User Manual

Char-Broil 463821909
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Rev. 02 • 08-21-08 • 80018115
PRODUCT GUIDE
MODEL 463821909
© 2008 Char-Broil, LLC Columbus, GA 31902
Printed in China
Serial Number
Date Purchased
IMPORTANT: Fill out the product record information below.
See rating label on grill for serial number.
For support and to register your
grill, please visit us at
www.charbroil.com
Estimated assembly time: 30 minutes
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque
Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody
Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers
of the Flame®; New Braunfels Smoker Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®;
Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:
The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™;
QuickSet™; Ready When You Are™; Hog and Yard Bird™; You Bring the Party™; SureFire™; Universal Grill Parts™
TEC™ is a trademark of Tec Infrared Grills.
Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876;
6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643;
D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,876; D428,303; D430,772; D435,396; D436,004; D438,059; D438,060;
D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028;
D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312;
D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914;
D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355; 102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422;
010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.
© 2008 W.C. Bradley Company
® ®
TM REVISION 00

Questions and Answers:

Char-Broil 463821909 Specifications

General IconGeneral
BrandChar-Broil
Model463821909
CategoryGrill
LanguageEnglish

Summary

Product Information and Support

Product Registration and Support

Information on how to register your grill and obtain product support.

Safety Guidelines and Precautions

Understanding Safety Symbols

Explanation of DANGER, WARNING, and CAUTION symbols used in the manual.

Installation Safety Precautions

Essential safety measures for installing and using the grill.

California Proposition 65 Statement

Information regarding chemicals in product by-products known to cause cancer.

Grilling Guide: Techniques and Best Practices

First Time Use and Preparation

Steps for initial grill setup and first-time operation.

Grilling Methods: Direct, Indirect, and Rotisserie

Learn how to cook food using various grilling methods and ensure food safety.

Grilling Tips: Temperatures, Sauces, and Utensils

Advice on meat temperatures, sauces, marinades, wood chips, skewers, and utensils.

Grill Cleaning, Maintenance, and Storage

Routine and General Cleaning Procedures

Instructions for cleaning different grill surfaces and parts.

Proper Grill Storage and Critter Prevention

Guidance on storing the grill and preventing pest blockages.

LP Gas Cylinder and Tank Management

LP Cylinder Requirements and Safety

Specifications and safety rules for LP gas cylinders.

LP Tank Leak Testing and Connection

Procedures for safely connecting and leak testing LP tanks.

Grill Operation and Ignition

Safe Grill Operation and Safety Tips

Key safety practices and tips for operating the grill.

Ignitor and Burner Lighting Procedures

Instructions for lighting the grill's burners using the ignitor or match.

Operational Checks and Shutdown

How to check flames, hoses, and turn off the grill properly.

Grill Maintenance and Troubleshooting

Spider Alert and Venturi Cleaning

Identifying and resolving issues caused by spider webs or blockages.

Burner Assembly Maintenance and Leak Testing

Steps for cleaning the burner assembly and performing leak tests.

Limited Warranty Statement

Parts Identification

Parts Diagram

Grill Assembly Instructions

Assembling the Base and Cart

Steps for assembling the grill's legs, bottom shelf, and support braces.

Attaching Front Panel and Control Components

Connecting the front panel, control panel, and ignition system.

Mounting the Firebox and Burner Assembly

Securing the firebox to the cart and installing the burner assembly.

Installing Sideburner and Tool Holder

Attaching the sideburner, tool holder, and related components.

Attaching Lid Hinges and Side Shelf

Mounting the lid hinges and the side shelf to the grill body.

Attaching Lid Handle and Placing Grate

Attaching the lid handle and placing the cooking grate and heat tent.

Final Cart and Tank Assembly Steps

Connecting control knobs, swing away, inserting tank wire, and securing the LP tank.

Troubleshooting and Emergency Procedures

Emergency Response for Gas Leaks and Fires

Actions to take in case of gas leaks or fires.

Diagnosing Ignition and Gas Flow Problems

Solutions for burners not lighting or experiencing low gas flow.

Resolving Flame and Grease Fire Issues

Addressing problems like flames blowing out, flare-ups, and persistent grease fires.

Product Registration

Online Resources

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