Club Car Precedent Villager 2 User Manual

23
DrivenClutchGASOLINEVEHICLE-CLUTCHES
5.1.2.Holdthexedsheave(3)androtatethemoveablesheave(1)one-thirdturncounterclockwise,
thenpressthecam(2)ontothexedsheave(Figure23-17,Page23-16).Thematchmarks
madebeforedisassemblyshouldnowalign.
5.1.3.Installtheretainingring(4)(Figure23-15,Page23-15).SeefollowingNOTE.
NOTE:Theretainingring(4)canbereusediftheO.D.doesnotexceed1.607in.(40.82mm);otherwise,itmust
bereplacedwithanewring.
5.1.4.Whileholdingontothecam,taptheendofthexedsheavelightlywithaplasticmalletuntilthecam
seatsagainsttheretainingring(4).SeefollowingCAUTION.
CAUTION
•Donotuseametalhammertotapthexedsheave.Ametalhammerwilldamagetheshaft.
3
1
2
5
1
2
3
2
4
6
611
Figure23-17CamPressTool
612
Figure23-18CamInstallationTool
5.2.FieldAssemblyProcess:
NOTE:Thisprocessisforeldassemblyrequirementswherehydraulicandpneumaticpressequipmentisnot
available.Usethecaminstallationtoolforthisprocess.
5.2.1.Withtheclutchlooselyassembled,settheedgeoftheclutchbody(5)onaclean,atsurface
(Figure23-18,Page23-16).
5.2.2.Assemblethethreadedbolt(1)throughthewasher(2),thethrustbearingassembly(3),thesecond
washer(2),andthehubguide(4).
NOTE:Itisveryimportantthatthebolt,washers,andthrustbearingassemblybeassembledintheorderdescribed
andshown.
5.2.3.Slidethebolt(1)throughtheclutchbody(5)untilthethreadedbolt,washers,bearing,andhub
guideareagainstthexedsheave(Figure23-18,Page23-16).
5.2.4.Holdtheclutchassemblyandcaminstallationtooltogetherandplacethexedsheavedownon
spacedblocks(Figure23-17,Page23-16).
5.2.5.Placethecampresshub(6)ontothecaminstallationboltandthreaditdownontothecamhub,
centeringthepresshubontothecamhub.
Page23-162019PrecedentVillager2MaintenanceandServiceManual

Club Car Precedent Villager 2 Specifications

General

Model	Precedent Villager 2
Seating Capacity	2
Power Source	48-volt DC (Electric)
Overall Length	91.5 inches
Ground Clearance	4.5 in (11 cm)
Power Source (Electric)	48-volt DC
Batteries	6 x 8V
Charger	Onboard
Forward Speed (Nominal)	14-19 mph
Steering	Rack and Pinion
Tires	18 x 8.5-8
Overall Width	47 in (119 cm)
Turning Radius	10 ft (305 cm)