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CM Lodestar RRT - User Manual

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Before installing hoist, fi ll in the information below.
Model Number
Serial No.
Pur
chase Date
V
oltage
Rated Load
RATED LOADS 1/8 TO 3 TONNES
125 KG TO 3000 KG
Follow all instructions and warning for inspecting,
maintaining and operating this hoist.
The use of any hoist presents some risk of personal injury
or property damage. That risk is greatly increased if proper
instructions and warnings are not followed. Before using
this hoist, each operator should become thoroughly familiar
with all warnings, instructions and recommendations in this
manual. Retain this manual for future reference and use.
Forward this manual to operator. Failure to operate equipment
as directed in manual may cause injury.
ELECTRIC CHAIN HOIST
OPERATING, MAINTENANCE
& PARTS MANUAL
P/N: 00001996 (REV AC) 627NH October 2014
Distributed by Ergonomic Partners
Sales@ErgonomicPartners.com
www.ErgonomicPartners.com
Tel: (314) 884-8884

Table of Contents

Questions and Answers

  • J
    Jeremy CarrilloSep 5, 2025
    Why CM Lodestar RRT hook stopping point varies?
    • W
      William FieldsSep 5, 2025
      If the stopping point of your CM Chain Hoists hook varies, here are some potential causes: * The limit switch may not be holding its adjustment. * The brake may not be holding. Check the brake adjustment. * The limit switch shaft may be binding. Check the limit switch bearing for proper seating.
  • M
    Manuel WoodsSep 3, 2025
    What to do if CM Lodestar RRT hook lowers when hoisting control is operated?
    • K
      kimberly02Sep 4, 2025
      If the hook on your CM Chain Hoists lowers when the hoisting control is operated, it could be due to: * Phase failure (three phase unit only). Check for electrical continuity and repair or replace defective part. * Phase reversal (three phase unit only).
  • A
    Amy WalshSep 2, 2025
    What causes CM Chain Hoists hook to fail to stop at ends of travel?
    • P
      Patrick PerezSep 2, 2025
      If the hook on your CM Chain Hoists fails to stop at either or both ends of travel, check the following: * The limit switches may not be opening circuits. Check switch connections, electrical continuity, and mechanical operation. Check the switch adjustment. * The limit switch shaft may not be rotating. Check for damaged limit switch gears. * The traveling nuts may not be moving along the shaft due to a loose guide plate or damaged threads. Tighten guide plate screws and replace any damaged parts.
  • A
    Amber MasonAug 31, 2025
    Why CM Lodestar RRT Chain Hoists operates sluggishly?
    • R
      Robert GarciaAug 31, 2025
      If your CM Chain Hoists is operating sluggishly, consider these potential causes: * The load may be excessive. Reduce loading to the capacity limit of hoist as indicated on the identification plate. * Low voltage can hinder performance. Correct the low voltage condition. * Phase failure or unbalanced current in the phases (three phase unit only). Check for electrical continuity and repair or replace defective part. * The brake could be dragging. Check the brake adjustment.
  • K
    Kathryn ReynoldsAug 29, 2025
    What to do if CM Chain Hoists hook lowers but will not raise?
    • L
      Larry FernandezAug 29, 2025
      If your CM Chain Hoists hook lowers but refuses to raise, here's what to investigate: * The load may be excessive. Reduce loading to the capacity limit of hoist as indicated on the identification plate. * There may be an open hoisting circuit due to a winding issue, loose connection, or open control station or upper limit switch contacts. Check electrical continuity and repair or replace the defective part. Check operation of limit switch. * For three-phase units, there could be a phase failure. Check for electrical continuity and repair or replace defective part.
  • L
    lopezzacharyAug 27, 2025
    What to do if CM Chain Hoists hook raises but will not lower?
    • M
      Melissa JohnsonAug 27, 2025
      If your CM Chain Hoists hook raises but will not lower, consider these potential issues: * There may be an open lowering circuit due to a winding issue, loose connection, or open control station or lower limit switch contacts. Check electrical continuity and repair or replace the defective part. Check operation of limit switch. * For single-phase units, the motor reversing switch may not be operating.
  • J
    Jonathan WagnerAug 26, 2025
    What to do if CM Lodestar RRT Chain Hoists hook does not stop promptly?
    • D
      Dustin AlvarezAug 26, 2025
      If the hook on your CM Chain Hoists fails to stop promptly, the following could be the reasons: * The brake may be slipping. Check the brake adjustment. * The load may be excessive. Reduce loading to the capacity limit of hoist as indicated on the identification plate.

Summary

SAFETY PRECAUTIONS

TO AVOID INJURY

General safety guidance for hoist operation and handling.

Improper Operation Hazards

Specific risks and potential dangers from incorrect hoist use.

HOIST SAFETY IS UP TO YOU

Lifting Safety Guidelines

Best practices for lifting loads safely, including load limits and clearances.

Hoist Inspection and Maintenance

Procedures for regular checks and upkeep of the hoist.

INSTALLATION

Torque Specifications

ATTACHING LOAD CHAIN

POWER SUPPLY AND ELECTRICAL CONNECTIONS

ELECTRICAL CHECKS AND WARNINGS

Electrical Safety Warnings

Critical precautions for electrical safety and grounding.

OPERATING INSTRUCTIONS

General Hoist Operation

Safe and effective use of the hoist, including load-limiter function.

SAFE OPERATING INSTRUCTIONS AND PROCEDURES

Load Lifting Safety Rules

Critical DOs and DON'Ts for lifting operations.

INSPECTION

Inspection Types and Criteria

Classifying service types, inspection frequencies, and hook removal criteria.

Inspection Schedules

INSPECTING THE LOAD CHAIN

MAINTENANCE

Load-Limiter and Hoist Lubrication

Upkeep for load limiter and hoist gears, bearings, and chains.

BRAKE ADJUSTMENTS AND LIMIT SWITCH SETTINGS

LIMIT SWITCH ADJUSTMENTS

Setting Upper Limit Switch

Step-by-step guide for adjusting the upper limit switch.

Setting Lower Limit Switch

Step-by-step guide for adjusting the lower limit switch.

TROUBLESHOOTING GUIDE

Control Station Issues

Diagnosing problems with the control station and hook response.

ELECTRICAL DATA

REFERENCE WIRING DIAGRAMS

ASSEMBLY INSTRUCTIONS

Load Chain Removal and Installation

Procedures for replacing the load chain.

DC BRAKE ASSEMBLY

CONTACTOR PLATE ASSEMBLIES

LUBRICANTS AND SPARE PARTS

CM Lodestar RRT Specifications

General IconGeneral
BrandCM
ModelLodestar RRT
CategoryChain Hoists
LanguageEnglish

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