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CompAir A TX Series User Manual

CompAir A TX Series
67 pages
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Adsorption dryer
A190-930TX
Operating Instructions
Revision 03—2006/EN

Table of Contents

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CompAir A TX Series Specifications

General IconGeneral
BrandCompAir
ModelA TX Series
CategoryDryer
LanguageEnglish

Summary

General Information

Manufacturer's Details

Provides manufacturer name, address, contact details, and website for ordering parts.

Dryer Details and Warranty

Lists standard equipment and warranty notes, detailing conditions that void the warranty.

About These Operating Instructions

Operating Instructions Overview

Explains the content, symbols used, target audience, and handling of the operating instructions.

For Your Own Safety

Safety Signs and Hazard Areas

Highlights the importance of attached plates and instructions for safe operation.

Dryer Hazard Areas

Identifies hazard areas like electrical voltage, overpressure, sudden air ejection, and skid risk with corresponding symbols.

Intended Use, General Safety, and Handling

Specifies intended use, general safety notes, personnel qualifications, conversions, and handling of drying agents.

Maintenance and Fault Removal Safety

Details safety precautions for maintenance, fault removal, and hazards like sudden pressure release.

Safety Notes on Specific Operating Phases

Transportation and Siting Safety

Advises on using suitable lifting gear and securing the dryer during transportation and siting.

Start-up Safety

Details safety notes for start-up, including air ejection and pressure release hazards.

Emergency Shutdown and Monitoring Safety

Refers to emergency shutdown and warns about air ejection hazards during operation monitoring.

Disassembly and Disposal Safety

Details hazard due to sudden pressure release and procedures for environmentally safe disposal of dryer parts and materials.

Technical Product Description

Summary Drawing

Provides a visual overview of the dryer's components with labels.

Function Description and Operating Phases

Explains the adsorption, regeneration, and overall dryer functionality.

Available Options

Lists and describes optional features like start-up device, outside installation, and control systems.

Control Systems and Specialized Designs

Covers options like signalling contacts, compressor synchronisation, pneumatic control, and paint compatible design.

Filters and Drain Systems

Explains the importance of preliminary/afterfilters and condensate drain systems for optimal operation.

Transportation, Installation, and Storage

Transportation Information and Damage Handling

Details packaging, transport safety, and procedures for handling transport damage.

Transporting and Installing the Dryer

Outlines site requirements, transport methods, and installation procedures.

Transportation Safety and Methods

Warns about transport risks like tilting and provides instructions for transport by crane and forklift.

Anchoring the Dryer

Provides instructions for anchoring the dryer to the floor using pre-drilled bores.

Storing the Dryer

Specifies conditions for storing the dryer, including location requirements and preparation steps.

Storing Drying Agents

Provides guidelines for storing drying agents, emphasizing protection against humidity.

Installation

Installation Preconditions and Piping

Lists preconditions, safety devices, and guides for connecting dryer piping to the system.

Electrical Connection and Safety

Details connecting the supply cable and safety precautions for electrical work.

Supply Cable and Signalling Lines

Explains connecting the supply cable and external signalling lines for synchronisation and monitoring.

Bolt Connection Checks

Advises checking all unions and bolt connections before initial start-up for secure seating.

Start-up

Start-up Warnings and Requirements

Warns about untrained personnel and lists initial start-up requirements and pre-start checks.

Operating Phases, Controls, and Display

Details operating phase timing, ON/OFF switch functions, and display panel indicators.

Display Information, Errors, and Pressure Gauge

Explains display readings, error messages, economy cycle LED, and vessel pressure gauge indications.

Opening Supply and Initial Operation

Guides on opening compressed air supply, switching on, and initial separate dryer operation.

Emergency Shutdown

Hazards and Procedures

Warns about hazards like sudden air ejection and pressure release, and outlines emergency shutdown procedures.

Monitoring Dryer Operation

Dewpoint-Sensing Control Monitoring

Details dewpoint display, error messages, and alarm conditions for dewpoint-sensing control systems.

Shutdown and Restart Dryer

Shutdown and Depressurisation

Outlines cases for shutdown and initial steps for safely depressurising and shutting down the dryer.

Restarting Procedures

Guides on restarting the dryer with or without system operating pressure, and opening the outlet valve.

Maintenance and Repair of the Dryer

Notes on Maintenance and Intervals

Provides general warnings and recommendations for maintenance, including qualified personnel and original parts.

Daily, Weekly, and Monthly Tasks

Explains dongle usage for service reset and daily checks, plus weekly/monthly filter and trap tasks.

12-Month Maintenance

Details tasks like renewing control air filter element and mufflers, including safety warnings.

24-Month Maintenance

Covers replacing expansion valve seals and safety for valve hood removal.

48-Month Maintenance and Agent Handling

Describes tasks like replacing dust sieves, pressure vessel inspection, and agent removal/filling.

Identify and Eliminate Faults

Fault Summary and Tables

Lists component abbreviations, fault types, and authorized personnel for fault remedies.

Faults with Dewpoint-Sensing Control

Details specific fault codes, causes, and remedies for dewpoint-sensing control systems.

Annex with Technical Documentation

Technical Data

Provides detailed specifications like capacity, dimensions, operating parameters, and drying agent quantities.

Replacement Parts and Diagrams

Lists service kits and drying agent kits with their respective order numbers for replacement.

Control and Flow Diagrams

Illustrates the logic control diagram and schematic flow diagram of the dryer's components and connections.

Dimensional Drawings

Provides dimension drawings of the dryer model, including connection sizes.

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