Table of Contents
FEATURES AND BENEFITS .....................................................................4
CHAPTER 1—INSTALLING YOUR CORKEN COMPRESSOR ..........................................5
1.1 Location .................................................................................5
1.2 Foundation ...............................................................................5
1.3 Piping ...................................................................................5
1.4 Liquid Trap ...............................................................................6
1.5 Driver Installation/Flywheels .................................................................6
1.6 Crankcase Lubrication ......................................................................6
1.7 Purging, Padding, Venting and Draining of Distance Pieces .........................................7
1.8 Relief Valves ..............................................................................8
1.9 Shutdown/Alarm Devices ....................................................................8
CHAPTER 2—STARTING UP YOUR CORKEN COMPRESSOR ........................................9
2.1 Inspection After Extended Storage ............................................................9
2.2 Flywheel and V-belt Alignment ...............................................................9
2.3 Crankcase Oil Pressure Adjustment ...........................................................9
2.4 Startup Check List ........................................................................10
CHAPTER 3—ROUTINE MAINTENANCE CHART ..................................................11
CHAPTER 4—ROUTINE SERVICE AND REPAIR PROCEDURES ......................................12
4.1 Va lves ..................................................................................12
4.2 Heads ..................................................................................13
4.3 Piston Rings and Piston Ring Expanders ......................................................13
4.4 Piston Replacement .......................................................................13
4.5 Piston Rod Packing Adjustment .............................................................14
4.6 Cylinder and Packing Replacement ..........................................................14
4.7 Bearing Replacement for Crankcase and Connecting Rod ........................................17
4.8 Oil Pump Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
CHAPTER 5—EXTENDED STORAGE PROCEDURES ...............................................19
APPENDICES
A. Vertical Double-Acting Model Number Identification Code .........................................20
B. Vertical Double-Acting Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
C. Outline Dimensions ........................................................................24
D. Troubleshooting ...........................................................................32
E. Assembly Details ..........................................................................34
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