7 Front Axle
110
7.3.2 Installation of Front Axle Assembly
1 Assemble the front axle assembly to the chassis.
1. Make sure that the propeller shaft and spline boss for joint smoothly slides.
2. After assembling, adjust the toe in to 0 to 10.0mm {0 to 0.39in} and steering angle (external angle) to 54°. (Set
the length of cutting angle adjusting bolt to 20.0mm {0.787in}.)
Reference) Refer to the Section 8 - 3 Assembly and Installation of Steering for toe in adjustment.
3. After removing the bleeder plug on both left/right sides and supplying oil, install the bleeder plug.
4. Supply the front axle oil.
Gear Oil SAE #80, 4.0L {1.1gal}
2 Assembly of Propeller Shaft
1. In case the spline boss for joint does not slide smoothly, adjust with the shim "K".
(Unit: mm {in})
2. Apply lithium grease to the spline and assemble shafts.
3. Select the position (gap) where the backlash of the joint becomes minimum for C-ring at joint and assemble it.
Item Thickness Usable Limit
Shim "K"
0.40 {0.016} 1030 2141 001
1.00 {0.039} 1030 2142 001
3.20 {0.13} 1030 2143 001
4WDshaft
Frontjoint
C-ring
Rearjoint
Propellershaft
A
A
Grease
Grease
Pinionshaft6T
GZ3W26-022
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K&T Saw Shop 606-678-9623 or 606-561-4983
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