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Curtis 1253 - User Manual

Curtis 1253
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Manual
Model 1253
Hydraulic Pump Motor Controller
Read Instructions Carefully!
Specications are subject to change without notice.
© 2015 Curtis Instruments, Inc. ® Curtis is a registered trademark of Curtis Instruments, Inc.
© The design and appearance of the products depicted herein are the copyright of Curtis Instruments, Inc. 38329 Rev F 2/15
Curtis Instruments, Inc.
200 Kisco Avenue
Mt. Kisco, NY 10549
www.curtisinstruments.com

Table of Contents

Questions and Answers

  • E
    Edward MortonAug 16, 2025
    Why does my Curtis Controller show an UNDERVOLTAGE CUTOFF?
    • T
      Tyler StanleyAug 16, 2025
      The Curtis Controller shows an UNDERVOLTAGE CUTOFF because the battery voltage is lower than the LOVOLT CUTOFF setting.
  • R
    Robert DawsonAug 19, 2025
    Why is my Curtis 1253 showing a LOW BATTERY VOLTAGE?
    • D
      Dorothy CarterSep 12, 2025
      Your Curtis Controller may be indicating LOW BATTERY VOLTAGE because the battery voltage is below the undervoltage cutback threshold, the battery terminal is corroded or the battery or controller terminal is loose.
  • G
    ghinesAug 22, 2025
    What causes an OVERVOLTAGE error on a Curtis Controller?
    • S
      Sherry Colon MDAug 22, 2025
      An OVERVOLTAGE error on a Curtis Controller can be triggered if the battery voltage exceeds the overvoltage shutdown threshold, or if the vehicle is being operated with the charger still attached.
  • D
    David MillerAug 25, 2025
    What does it mean when my Curtis Controller displays 'MOTOR SHORTED'?
    • J
      Joshua PayneAug 25, 2025
      The 'MOTOR SHORTED' message on your Curtis Controller indicates that the motor is shorted.
  • W
    williamsjoshuaAug 27, 2025
    What triggers a THERMAL CUTBACK on a Curtis Controller?
    • H
      Howard WeaverAug 28, 2025
      A THERMAL CUTBACK on a Curtis Controller can be triggered if the temperature is greater than 85°C or less than -25°C, there is excessive load on pump motor, the controller is improperly mounted, operation in extreme environment or due to thermistor failure.
  • J
    Jason BooneAug 31, 2025
    Why is my Curtis 1253 Controller in LIFT LOCKOUT mode?
    • B
      Bethany DorseyAug 31, 2025
      The Curtis Controller may be in LIFT LOCKOUT mode because it received an appropriate lift lockout signal or because the SS LOCKOUT parameter is not set correctly, resulting in an inappropriate lift lockout signal.
  • D
    Diamond HughesSep 2, 2025
    What does 'CONT DRVR OC' mean on my Curtis Controller?
    • S
      Shane MarshallSep 3, 2025
      The error 'CONT DRVR OC' on your Curtis Controller indicates that the main contactor coil is shorted or the controller is defective.
  • B
    brownwilliamSep 6, 2025
    Why does my Curtis 1253 Controller display 'MAIN CONT DNC'?
    • M
      Michelle StewartSep 6, 2025
      Your Curtis Controller may be showing 'MAIN CONT DNC' because the main contactor coil connection is loose, the main contactor did not close, or the CONT CNTRL parameter is not set correctly.
  • R
    Ryan McbrideSep 9, 2025
    What causes a PRECHARGE FAULT on a Curtis 1253?
    • J
      John MorrisSep 9, 2025
      A PRECHARGE FAULT on a Curtis Controller can occur due to a precharge circuit failure, or an external short or leakage between B+ and B-.
  • S
    Suzanne Rodriguez DDSSep 12, 2025
    What does HW FAILSAFE mean on my Curtis Controller?
    • T
      Tamara NewtonSep 12, 2025
      HW FAILSAFE on a Curtis Controller means that the MOSFET is shorted or the controller is defective.

Summary

Overview

Smooth and Quiet Control

Features that ensure smooth operation and reduced noise levels for the pump motor.

Programmable Flexibility

Highlights the controller's ability to be customized via programming devices for various applications.

Robust Safety and Reliability

Details built-in safety features and durable design aspects ensuring dependable operation.

Installation and Wiring

Mounting the Controller

Instructions on how to properly install and secure the controller unit in the vehicle.

Low Current Connections

Details on connecting low-voltage signals and programming interfaces to the controller.

High Current Connections

Guidance on connecting the main power supply and motor leads to the controller.

Wiring: Standard Configuration

Illustrates the typical wiring setup for common applications and lift lockout integration.

Wiring: Throttles

Explains how to connect various types of throttle inputs to the controller for speed control.

Contactor, Switches, and Other Hardware

Covers essential external components like contactors, keyswitches, and interlock switches.

Programmable Parameters

Speed Parameters

Describes settings related to motor speed, including maximum, minimum, and acceleration rates.

Throttle Parameters

Details settings for throttle input types, deadband, maximum output, and mapping.

Final Speed Request Parameters

Explains how the controller handles multiple speed requests from switches and throttles.

Fault Parameters

Covers settings related to system faults, lockouts, and error detection mechanisms.

Undervoltage Parameters

Defines thresholds and rates for voltage cutback to protect the system from low battery conditions.

Contactor Driver Parameters

Settings for controlling the main contactor, including pull-in and holding voltages.

Current Limit Parameter

Specifies the maximum current the controller can supply to the pump motor.

Installation Checkout

Installation Checkout

Procedure to verify proper installation and functionality before initial operation.

Bench Testing with the 1311 Programmer

Method for testing and configuring the controller outside the vehicle.

Diagnostics and Troubleshooting

Programmer Diagnostics

How to use the programmer to diagnose faults and monitor system status.

LED Diagnostics

Interpreting status LED codes for fault identification and system feedback.

Maintenance

Cleaning

Routine maintenance instructions for cleaning the controller exterior.

Fault History

Accessing and managing the controller's logged fault data for troubleshooting.

Appendix A: EMC & ESD Design Considerations

Electromagnetic Compatibility (EMC)

Design considerations for managing radio frequency emissions and immunity.

Electrostatic Discharge (ESD)

Guidelines for protecting the controller from static discharge damage.

Appendix B: Programming Devices & Menus

PC Programming Station (1314)

Information about using the PC-based software for controller programming.

Handheld Programmer (1313)

Details on using the portable handheld device for controller configuration.

Programmer Functions

Overview of capabilities provided by Curtis programming devices.

Program Menu

Describes the parameters available for configuration through the programmer.

Monitor Menu

Details the real-time system data that can be viewed using the programmer.

Appendix C: Specifications

Specifications: 1253 Controller

Technical specifications and operating parameters for the 1253 controller model.

Curtis 1253 Specifications

General IconGeneral
Status LED Output Current (maximum)20 mA
Brake Driver Output Current (maximum)1 A
Max Motor Speed6000 rpm
TypeMotor Controller
Throttle Input0-5V
Storage Ambient Temperature Range-40°C to 85°C
Protection FeaturesOvervoltage, Undervoltage, Overcurrent, Overtemperature

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