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Dando TERRIER Mk 1 - User Manual

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OPERATING AND MAINTENANCE MANUAL
DANDO TERRIER Mk 1
C/W PERCUSSIVE & 2.2m ROTARY MAST
DANDO DRILLING INTERNATIONAL LTD.
UNIT G, FORD AIRFIELD INDUSTRIAL ESTATE,
FORD, Nr ARUNDEL, WEST SUSSEX,
BN18 0HY, ENGLAND
E-MAIL: info@dando.co.uk
WEB SITE: http://www.dando.co.uk
TEL: +44(0)1903 731312 FAX: +44(0)1903 730305
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Summary

SECTION 1 GENERAL

1.1-1.4 GENERAL SAFETY AND PRECAUTIONS

Covers general safety, operating manual, safe drilling practices, and specific precautions.

1.5 GUIDANCE NOTES ON SAFETY

Comprehensive safety advice covering personnel, travel, site, operations, maintenance, welfare, and wire ropes.

1.6 TERRIER RIGS SAFETY GUIDANCE

Specific safety advice for operating Terrier rigs, including movements and slopes.

1.7 RECOMMENDATIONS

Lists essential recommendations for safe rig operation and maintenance.

1.8 WARNINGS

Highlights critical warnings and potential hazards associated with rig operation.

SECTION 2 TECHNICAL DATA

2.1 RIG SERIAL NUMBER

Information on locating and quoting the rig's serial number.

2.2 GENERAL DATA

Provides specifications like rig dimensions, weights, power unit, and mast details.

Noise and Vibration Levels

Information on guaranteed noise levels and daily action values for mechanical vibrations.

SECTION 3 OPERATING INSTRUCTIONS

3.1-3.3 INTRO, ACCEPTANCE & INITIAL CHECKS

Introduction, rig acceptance procedures, and essential initial checks before operation.

3.4 CONTROLS OVERVIEW

Explanation of the control panel and valve controls for operating the rig.

3.5 MOVEMENT CONTROLS

Instructions on operating the machine's movement controls, including gears and steering.

3.6 FAMILIARISATION WITH RIG OPERATION

Guidance on becoming familiar with rig operation, controls, and initial checks.

3.7-3.13 OPERATING PROCEDURES & ATTACHMENTS

Instructions for soil sampling, probing, coring, slopes, hydraulics, and extraction ram.

3.14 7:1 ROTARY ATTACHMENT OPERATION

Instructions for mounting and operating the optional 7:1 hydraulic rotary attachment.

SECTION 4 GUIDANCE FOR DRILLING APPLICATIONS

4.1 DRILL ROD HANDLING

Best practices for efficiently handling drill rods during rotary drilling.

4.2 D.T.H. HAMMER DRILLING

Requirements and controls for efficient Down-The-Hole hammer drilling.

4.3 CONTINUOUS FLIGHT AUGERS

Guidance on operating continuous flight augers as cutting tools.

4.4 ROTARY DRILLING

Key requirements for efficient tricone roller bit drilling using hydraulic pull-down.

4.5 CORE DRILLING

Information on achieving high rotational speeds and precise bit loading for core drilling.

4.6 POINTS TO REMEMBER

Critical points regarding rotational speed, torque, and hydraulic pulldown.

4.7 SERVICE LINE CONNECTIONS

Procedures for connecting and disconnecting service lines for water, air, and foam drilling.

SECTION 5 RIG MAINTENANCE AND SERVICE

5.1 FUEL & ELECTRICAL SYSTEM

Procedures for safe refueling and information on the rig's electrical system.

5.2 CHECKS AND CONTROLS

Key items to check and control on the rig, including hydraulic oil and air filter.

5.3 TIGHTENING THE TRACKS

Procedures for adjusting track tightness to ensure proper function.

5.4-5.7 MAINTENANCE PROCEDURES & SUMMARIES

Maintenance for hydraulic tank, lever adjustment, wheel gears, filter, oil points, engine, and tracks.

5.9 HYDROSTATIC TRANSMISSION SYSTEM

Information on the hydrostatic transmission system, including pressure checks and controls.

5.10 OIL POINTS

Schedule for filling oil points and recommendations for lubricator maintenance.

5.11 ENGINE MAINTENANCE

Guidelines for engine maintenance, including lubrication and coolant.

5.12 TERRIER TRACKS MAINTENANCE SUMMARY

Summary table for track maintenance intervals for cleaning, controls, and replacement.

5.13 DANDO TERRIER SERVICE MANUAL SPEC SHEET

Specification sheet for service items like filters, fluid levels, and oils.

5.14 TROUBLESHOOTING PROBLEMS

A comprehensive guide to diagnosing and resolving common machine problems.

SECTION 6 SPARE PARTS ILLUSTRATIONS AND LISTINGS

6.1 UNDER-CARRIAGE & ENGINE SPARE PARTS

Illustrations and part listings for the under-carriage and engine components.

6.2 7:1 ROTARY ATTACHMENT SPARE PARTS

Illustrations and part listings for the optional 7:1 hydraulic rotary attachment.

APPENDIX A KUBOTA DIESEL ENGINE

KUBOTA DIESEL ENGINE OPERATORS MANUAL

Operator's manual for the Kubota diesel engine, covering safety, operation, and maintenance.

SAFE OPERATION

Critical safety instructions for operating the engine.

SERVICING OF THE ENGINE

Detailed procedures for servicing the engine, including checks and maintenance.

PERIODIC SERVICE

Schedule and procedures for routine engine maintenance based on operating hours.

TROUBLESHOOTING

Guide to diagnosing and resolving common engine problems.

SPECIFICATIONS

Technical specifications for various Kubota diesel engine models.

WIRING DIAGRAMS

Electrical wiring diagrams for engine systems.

APPENDIX B MESSERSI MINI TRANSPORTER

USE - MAINTENANCE

Manual for the Messersi Mini Transporter TCH/K722, covering usage and maintenance.

1. GENERAL ACCIDENT PREVENTION

General safety rules and precautions for operating the mini transporter.

2. MAIN CHARACTERISTICS

Machine identification and key characteristics of the mini transporter.

3. SAFETY - OPERATING STANDARDS

Safety labels, stickers, and general standards for operating the mini transporter.

4. DRIVING - CONTROL POSITION

Explanation of machine controls and driving procedures.

5. GENERAL MAINTENANCE

Routine maintenance tasks, including grease points, checks, and summaries.

6. HYDROSTATIC TRANSMISSION SYSTEM

Information on the hydrostatic transmission system, including pressure checks.

7. HYDRAULIC POWER TAKE-OFF H.P.T.O.

Details on the hydraulic power take-off (PTO) and its usage.

8. ELECTRICAL SYSTEM

Information about the battery, ignition key, fuses, and their maintenance.

9. TROUBLESHOOTING: CAUSES AND REMEDIES

A guide for diagnosing and resolving common issues with the mini transporter.

10. NOTES ON MAINTENANCE

A logbook for recording maintenance work performed.

Dando TERRIER Mk 1 Specifications

General IconGeneral
BrandDando
ModelTERRIER Mk 1
CategoryIndustrial Equipment
LanguageEnglish