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Danfoss Series 40 M46 - Service Manual

Danfoss Series 40 M46
48 pages
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Service Manual
Series 40 M46
Variable Pumps
powersolutions.danfoss.com

Table of Contents

Questions and Answers

  • P
    pphillipsSep 9, 2025
    Why is my Danfoss Water Pump overheating with a heat exchanger?
    • O
      Olivia DukeSep 9, 2025
      If your Danfoss Water Pump has a partially activated heat exchanger bypass valve, it may result in heat generation within the system. Verify that the bypass valve is fully closed and that the valve is seating properly. Repair or replace as necessary.
  • I
    ikochAug 23, 2025
    What to do if the oil level is low in my Danfoss 40 M46 Water Pump reservoir?
    • R
      Robin ClarkAug 23, 2025
      If the oil level in the reservoir of your Danfoss Water Pump is insufficient, the hydraulic fluid might not meet the system's cooling demands. To resolve this, fill the reservoir to the proper level using clean hydraulic oil.
  • A
    Alexandria SaundersAug 25, 2025
    How to fix aeration of oil in Danfoss Water Pump?
    • A
      Angela CoxAug 25, 2025
      If your Danfoss Water Pump experiences aeration of the oil, it decreases the efficiency of units and controls. You may notice excessive noise, foaming oil, and heat, indicating air in the system. Find the location where air is entering the system and repair the leak. Also, check that the inlet line is not restricted and is the proper size.
  • M
    Mrs. Julie TerryAug 26, 2025
    How to resolve insufficient oil supply due to clogged filters in Danfoss 40 M46 Water Pump?
    • M
      Mr. Joseph ThompsonAug 26, 2025
      If your Danfoss Water Pump has clogged oil filters, it may result in an insufficient supply of cool oil to the system. Inspect the oil filters and verify that they are still serviceable. Replace them if necessary.
  • J
    Jeffery PerezAug 27, 2025
    Why is my Danfoss Water Pump making unusual noises?
    • R
      robert55Aug 28, 2025
      If you are experiencing unusual noise from your Danfoss Water Pump, it may indicate sticking charge or system relief valves, possibly due to contamination. Clean or replace the valves and test the pump. Note that this may also be a normal condition.
  • W
    waynemooreAug 29, 2025
    How to troubleshoot malfunctioning SCR valves in Danfoss Water Pump?
    • Z
      Zachary HardyAug 29, 2025
      If the SCR valves in your Danfoss Water Pump are malfunctioning or improperly set, verify that they are operating properly and correctly set. Repair or replace them as necessary.
  • M
    Maureen WalkerSep 18, 2025
    What to do if displacement limiters are improperly adjusted in Danfoss 40 M46 Water Pump?
    • V
      Victor JacobsSep 18, 2025
      If the displacement limiters in your Danfoss Water Pump are improperly adjusted, the servo piston may be locked in place. Verify that the displacement limiters are adjusted to the proper setting.
  • D
    David LeeSep 22, 2025
    How to troubleshoot blocked servo piston in Danfoss 40 M46?
    • K
      Kimberly PhillipsSep 22, 2025
      If the drain or supply path to one side of the servo piston in your Danfoss Water Pump is blocked, verify that the servo supply and drain paths are unobstructed and that each orifice is of the correct size and free of debris. Clean or repair them as necessary.
  • S
    sheribrownSep 8, 2025
    How to improve cooling with the heat exchanger in Danfoss 40 M46?
    • K
      kwilsonSep 8, 2025
      If the heat exchanger in your Danfoss Water Pump is not sufficiently cooling the system, check the air flow and input air temperature for the heat exchanger. Clean, repair, or replace the heat exchanger as necessary.
  • N
    Nicholas MartinSep 4, 2025
    Why does my Danfoss Water Pump cavitate when the oil is cold?
    • S
      Sherry CalderonSep 4, 2025
      If your Danfoss Water Pump has cold oil, it may be too viscous for proper function, causing the pump to cavitate. Allow the oil to warm up to its normal operating temperature with the engine at idle speed.

Summary

Initial Startup Procedures

Start-up Procedure

Step-by-step guide for safely starting up the pump and purging air from the system.

Troubleshooting

Neutral Difficult or Impossible to Find

Troubleshooting steps when the pump's neutral position cannot be reliably found.

Electrical Troubleshooting

Diagnosing and resolving problems related to electrical controls and pump connections.

System Response is Sluggish

Diagnosing and resolving issues causing a sluggish or slow system response.

System Noise or Vibration

Diagnosing and resolving issues causing abnormal noise or vibration in the system.

System Will Not Operate in One Direction

Diagnosing why the system fails to operate in a specific direction.

System Operating Hot

Diagnosing and resolving issues related to system overheating and high temperatures.

System Will Not Operate in Either Direction

Diagnosing why the system fails to operate in both forward and reverse directions.

Adjustments

Displacement Limiter Adjustment

Procedure to adjust the maximum displacement limiters on each side of the servo.

Swashplate Neutral Adjustment

Procedure for adjusting the pump to achieve its mechanical neutral position.

Manual Displacement Control Neutral-Return Bracket Adjustment

Adjusting the MDC bracket to set the pump to neutral position.

Electric Displacement Control;Hydraulic Displacement Control Neutral Adjustment

Procedure to set EDC/HDC controls to the neutral position.

HC EDC Control Neutral Adjustment

Procedure for adjusting the HC EDC control to achieve neutral position.

Control Adjustment

Detailed steps for sensitive EDC control adjustment, including pressure differential.

Charge Pressure Relief Valve

Procedure for checking and adjusting the charge pressure relief valve settings.

Minor Repair

Charge Pump Removal

Procedure for removing the charge pump and its associated components.

Charge Pump Reassembly

Steps for reassembling the charge pump, including installing key, gerotor, and O-rings.

Danfoss Series 40 M46 Specifications

General IconGeneral
BrandDanfoss
ModelSeries 40 M46
CategoryWater Pump
LanguageEnglish

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