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Danfoss Series 40 M46 Tandem - User Manual

Danfoss Series 40 M46 Tandem
44 pages
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Service Manual
Axial Piston Variable Pumps
Series 40 M46 Tandem
powersolutions.danfoss.com

Table of Contents

Questions and Answers

  • V
    Victoria BoothSep 23, 2025
    How to troubleshoot the filter bypass indicator switch on a Danfoss Water Pump?
    • J
      James RamirezSep 23, 2025
      The filter switch may be bad. Check or replace the filter switch. Add a gauge to the filter bypass port to verify proper fluid flow and verify switch operation by measuring resistance: open resistance=510 ohms, closed resistance=122 ohms.
  • R
    Randy BoyleAug 23, 2025
    What to do if my Danfoss Water Pump is receiving a faulty input control signal?
    • T
      Tracy DayAug 23, 2025
      A faulty control signal is being received at the pump. Verify that the input signal being received is correct and identical in both directions. Adjust, clean, repair, or replace the control module as necessary. This could be due to binding or broken linkage (MDC), a faulty or inadequate electrical signal (EDC), or blocked or incorrectly orificed control lines (HDC).
  • J
    joseph44Aug 25, 2025
    What to do if SCR valves are malfunctioning in Danfoss Water Pump?
    • S
      Sierra GutierrezAug 26, 2025
      If the SCR valves are malfunctioning or improperly set, verify that they are operating properly and repair or replace them as necessary.
  • J
    Jason WalkerAug 27, 2025
    What to do if Danfoss Water Pump control is damaged?
    • T
      Traci SmithAug 27, 2025
      A damaged or biased pump control may be sending a signal commanding the pump to stroke only in one direction. Verify that the pump’s control is functioning properly. Repair or replace it as necessary.
  • M
    matthewbrownAug 27, 2025
    Why Danfoss 40 M46 Tandem control operates pump in one direction only?
    • D
      Deborah RamirezAug 28, 2025
      The control coil may have failed. Measure resistance at coil pins. Resistance should be 14.20 ohms (24V) or 3.66 ohms (12V) at 20°C [70°F]. Replace coil.
  • M
    Michael BurnsSep 18, 2025
    What causes erratic pump function in Danfoss 40 M46 Tandem Water Pump?
    • K
      krameraustinSep 18, 2025
      A bad electrical connection to the pump can cause erratic pump function. Disconnect the connection, check the wires, and reconnect them.
  • C
    christopher68Sep 15, 2025
    What to check if charge pressure is low in neutral in Danfoss 40 M46 Tandem?
    • J
      James ChangSep 15, 2025
      Charge pressure may be insufficient to recharge the system loop. Inspect the charge pump for damage and verify that the charge pressure relief valve is at the proper setting. Repair or replace it as necessary.
  • R
    Russell CollierSep 16, 2025
    What to do if the charge pump is damaged in a Danfoss 40 M46 Tandem Water Pump?
    • C
      Candice VargasSep 17, 2025
      If the charge pump is damaged or has been installed with the incorrect rotational orientation, verify that the charge pump is in good working order and that it is correctly installed. Repair or replace it as necessary.
  • R
    Ryan EvansSep 6, 2025
    What causes unusual noise from charge or system relief valves in a Danfoss 40 M46 Tandem?
    • B
      Bryan MccarthySep 6, 2025
      Unusual noise may indicate sticking valves or possible contamination. Clean or replace the valves and test the pump. It may also be a normal condition.
  • J
    jbuckSep 3, 2025
    How to reduce high pump inlet vacuum in a Danfoss Water Pump?
    • R
      Richard SmithSep 4, 2025
      High inlet vacuum causes noise and cavitation. Check that the inlet line is not restricted and is the proper size. Also, check the filter and bypass valve.

Summary

Introduction

Safety Precautions

General safety warnings including machine movement, solvents, fluid pressure, personal, and hazardous material.

Fluid and Filter Maintenance

Fluid and Filter Recommendations

Recommendations for maintaining fluid and filter for optimum pump life and preventing failure.

Initial Startup Procedures

Startup Procedure

Step-by-step guide for initial pump startup, including priming and running checks.

Pressure Measurements

Port Locations and Gauge Installation

Shows port identifiers, sizes, and gauge locations for pressure testing.

Troubleshooting

Safety Precautions

Safety warnings related to high inlet vacuum and contamination during troubleshooting.

System Noise or Vibration

Identifies causes and actions for system noise or vibration issues.

System Operating Hot

Identifies causes and actions for system overheating.

System Will Not Operate

Lists potential issues and solutions for pumps not operating in one or either direction.

Adjustments

Charge Pressure Relief Valve

Procedure to check and adjust the charge pressure relief valve.

Displacement Limiter Adjustment

Procedure for adjusting the displacement limiter and associated data.

Swashplate Neutral Adjustment

Procedure to adjust the pump to mechanical neutral.

Servo Neutral Adjustment

Procedure for adjusting servo neutral settings for correct operation.

Manual Displacement Control Bracket Neutral Adjustment

Procedure to adjust MDC bracket for neutral position.

Minor Repair

Danfoss Series 40 M46 Tandem Specifications

General IconGeneral
BrandDanfoss
ModelSeries 40 M46 Tandem
CategoryWater Pump
LanguageEnglish

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