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Danfoss H1T 045 - User Manual

Danfoss H1T 045
78 pages
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Service Manual
H1T 045/053, 060/068
Axial Piston Tandem Pumps
www.danfoss.com

Table of Contents

Questions and Answers

  • M
    Matthew JohnsonAug 19, 2025
    How to address a contaminated control orifice in a Danfoss H1T 045?
    • R
      robinsonjerryAug 19, 2025
      If you suspect contaminated control orifices in your Danfoss Water Pump, it means the control orifices are plugged. Clean the control orifices.
  • K
    Karen MooreAug 21, 2025
    What to do if my Danfoss Water Pump filter bypass is activated?
    • K
      Kevin ClementsAug 21, 2025
      If the filter bypass is activated on your Danfoss Water Pump, it's likely because the filter is clogged, causing fluid to bypass it. Replace the filter and then check that the bypass switch indicates proper operation after the replacement.
  • R
    Ryan JenningsAug 23, 2025
    Why is my Danfoss Water Pump making unusual noise?
    • W
      William GarciaAug 23, 2025
      Unusual noise in your Danfoss Water Pump may indicate sticking charge or system relief valves, potentially due to contamination. Try cleaning or replacing the valves and then test the pump.
  • D
    Dr. Mary Winters MDAug 26, 2025
    What to do if my Danfoss H1T 045 Water Pump system will not operate in either direction?
    • S
      schmidtmelvinAug 26, 2025
      If your Danfoss Water Pump system isn't operating in either direction, it could be due to insufficient hydraulic fluid in the system loop. Make sure to fill the reservoir to the proper level.
  • J
    Jeremy TorresAug 27, 2025
    What should I do if my Danfoss H1T 045 Water Pump has a high inlet vacuum?
    • J
      John EvansAug 28, 2025
      A high inlet vacuum in your Danfoss Water Pump can overwork the system. A dirty filter will increase the inlet vacuum and inadequate line size will restrict flow. Check the charge inlet vacuum. If it's high, inspect the inlet filter and replace it if necessary. Also, check for adequate line size, length, or other restrictions.
  • J
    Joseph SmithAug 29, 2025
    How to troubleshoot erratic or no machine function with Danfoss H1T 045 Water Pump?
    • C
      Christopher BrownAug 30, 2025
      Erratic or no machine function in your Danfoss Water Pump can stem from an external controller malfunction or a hydraulic system problem. Verify the external controller problem by using a spare controller, and replace the controller if needed. Also, check the hydraulic system fluid level, pressures, filters, etc., and fix any hydraulic system problems.
  • D
    Daniel RodriguezSep 1, 2025
    What to do if my Danfoss H1T 045 has low charge pressure?
    • C
      Courtney RiceSep 1, 2025
      Low charge pressure in your Danfoss Water Pump can overwork the system. Measure the charge pressure, inspect and adjust or replace the charge relief valve, and inspect the charge pump, repairing or replacing it as needed.
  • B
    Bobby SuttonSep 3, 2025
    How to fix erratic pump function in Danfoss Water Pump?
    • M
      Marilyn McfarlandSep 3, 2025
      If your Danfoss Water Pump has an erratic function, it might be due to a bad electrical connection to the pump. Disconnect the connection, check the wires, and then reconnect them.
  • J
    Jessica GonzalezSep 5, 2025
    Why is my Danfoss Water Pump not functioning?
    • J
      Jennifer NicholsonSep 5, 2025
      If your Danfoss Water Pump has no function, check if there is power to the controller and restore it if necessary.
  • K
    kimberlyscottSep 7, 2025
    What to do if my Danfoss Water Pump has a bypass function open?
    • P
      Patricia PerezSep 8, 2025
      If the bypass function is open on your Danfoss Water Pump, it will cause one or both directions to be inoperative. Close the bypass function.

Summary

H1 T 045;053, 060;068 Axial Piston Tandem Pumps Service Manual

Revision History

Records all changes and updates made to the service manual over time.

Introduction to H1 T Tandem Pumps

Hydrostatics Servicing Overview

Provides a general overview of hydrostatic servicing for the pumps.

General Servicing Instructions

Outlines standard procedures and precautions for servicing.

Safety Precautions

Lists critical safety measures for hydraulic system maintenance.

Danfoss Literature Symbols

Explains the meaning of common symbols used in Danfoss documents.

Basic Closed Circuit Operation

Describes the fundamental principles of a closed hydraulic circuit.

Case Drain and Heat Exchanger Function

Explains the role of case drain lines and heat exchangers.

Tandem Pump Design Features

Details the internal mechanical design of tandem piston pumps.

H1 T Pumps Pictorial Diagram

Visual representation of H1T pump system components.

H1 T Tandem Pump Schematics

Electrical and hydraulic schematics for H1T tandem pump systems.

System Schematic for Tandem Pumps

Detailed system schematic for tandem pumps with EDC.

Pump Operation and Controls

Pressure Limiter Valves

Functionality and operation of pressure limiter valves.

High Pressure Relief and Charge Check Valves

Explains combined HPRV and charge check valve functions.

Charge Pressure Relief Valve (CPRV)

Details the CPRV function, settings, and flow characteristics.

Electrical Displacement Control (EDC)

How the Electrical Displacement Control system operates.

EDC Operational Principles

Describes the operational mechanisms and feedback of EDC.

Manual Override (MOR) Function

Explains the manual override feature for pump control.

Manual Displacement Control (MDC)

Details the MDC system, its operation, and limitations.

MDC Operational Characteristics

Discusses MDC deadband, restoring moment, and torque limits.

Neutral Start Switch (NSS)

Functionality and electrical signal of the NSS.

Case Gauge Port M14 Details

Information regarding the M14 case gauge port.

Control-Cut-Off and Brake Release Valves

Explains the function of CCO and brake release valves.

Operating Parameters and Specifications

Input Speed Requirements

Defines minimum, rated, and maximum permissible input speeds.

System Pressure Considerations

Explains system pressure impact on unit life and application.

Independent Braking System Hazards

Discusses risks and responsibilities related to the braking system.

Application and Maximum Working Pressures

Defines application pressure and maximum working pressure limits.

Maximum and Minimum Loop Pressures

Specifies maximum intermittent and minimum low loop pressures.

Servo Pressure Characteristics

Explains servo pressure role in pump stroking and speed.

Charge Pressure Regulation

Details charge pressure control and its relation to case pressure.

Charge Pump Inlet Pressure Limits

Specifies minimum and maximum charge pump inlet pressures.

Case Pressure Limits and Effects

Discusses case pressure limits and potential damage.

External Shaft Seal Pressure Limits

Addresses pressure limits for the external shaft seal.

Temperature and Viscosity Requirements

Outlines temperature and viscosity limits for operation.

Technical Specifications Overview

General specifications for H1 pumps, including connections.

Installation Position Recommendations

Guidance on optimal pump installation orientation and setup.

Technical Data and Physical Properties

Detailed technical data and physical properties of H1 tandem pumps.

Fluid and Filter Maintenance Recommendations

Fluid and Filter Change Intervals

Specifies recommended intervals for fluid and filter maintenance.

Pressure Measurement and Gauge Installation

Port Locations and Gauge Setup (045;053)

Identifies ports and gauge installation for 045/053 models.

Port Locations and Gauge Setup (060;068)

Identifies ports and gauge installation for 060/068 models.

Initial Pump Startup Procedures

Step-by-Step Startup Guide

A comprehensive guide for the initial startup of the pump.

Troubleshooting Common Issues

Troubleshooting Safety Precautions

Reiterates safety measures crucial during troubleshooting.

Electrical System Troubleshooting

Guides for diagnosing and resolving electrical faults.

Integral Filter Bypass Troubleshooting

Steps for diagnosing issues related to the filter bypass system.

Neutral Setting Troubleshooting

Procedures for diagnosing and fixing neutral position problems.

Unidirectional Operation Troubleshooting

Steps to resolve issues where the pump operates in only one direction.

Overheating and System Hot Issues

Diagnosing and addressing overheating in the system.

No Operation Troubleshooting

Steps to resolve when the system fails to operate in either direction.

System Noise and Vibration Diagnosis

Identifying and resolving causes of system noise and vibration.

Sluggish System Response Diagnosis

Troubleshooting steps for slow or delayed system response.

Pump Adjustments and Calibration

Standard Procedures for Adjustments

General guidelines for preparing the pump for adjustments.

Charge Pressure Relief Valve Adjustment

Procedure for calibrating the charge pressure relief valve.

Charge Check;HPRV Adjustment Notes

Information regarding charge check/HPRV adjustment limitations.

Pressure Limiter Screens and Adjustment

Details on PL screens and adjustment for 060/068 models.

PL Valve Adjustment Procedures

Steps for adjusting PL valves for clockwise and counterclockwise rotation.

Displacement Limiter Adjustment

How to adjust the displacement limiter on tandem pumps.

Control Neutral Adjustment (EDC)

Procedure for setting the neutral position for EDC controls.

Mechanical Neutral Adjustment Steps

Instructions for performing mechanical neutral adjustment.

Pump Setup for Adjustments

Guidelines for setting up the pump before adjustments.

Servo Adjustment for Tandem Pumps

Detailed servo adjustment procedures for tandem pumps.

Minor Repair Procedures

Pump Removal and Preparation

General procedures for removing the pump for servicing.

EDC Control Module Repair and Installation

Steps for repairing and installing the EDC control module.

Control Solenoid Repair

Procedures for repairing or replacing pump control solenoids.

MDC Control Module Repair and Assembly

Instructions for repairing and assembling the MDC control.

Angle Sensor Repair on EDC

How to repair or replace the angle sensor on the EDC.

EDC with Angle Sensor Repair

Repair steps for EDC systems equipped with angle sensors.

Shaft, Seal, and Bearing Repair

Procedures for repairing or replacing shaft, seals, and bearings.

Shaft, Seal, and Bearing Installation

Steps for correctly installing shaft, seals, and bearings.

Charge Pump Repair (045;053)

Specific repair procedures for the 045/053 charge pump.

Charge Pump Installation

Steps for installing the charge pump assembly.

Charge Check and HPRV Repair (045;053)

Repair procedures for charge check/HPRV on 045/053 models.

HPRV Port Relationship Illustration

Visual guide showing HPRV port connections.

HPRV Repair (60;68)

Repair and replacement procedures for HPRV on 60/68 models.

Charge Pressure Relief Valve Repair

Instructions for replacing the charge pressure relief valve.

Control Cut-off and Brake Valve Repair

Procedures for repairing control cut-off and brake valves.

Torque Specifications

Fasteners and Plugs Overview

General introduction to fasteners and plugs in the torque chart.

Fastener Size and Torque Chart

Comprehensive chart detailing fastener sizes and required torques.

Plug Size and Torque Chart

Comprehensive chart detailing plug sizes and required torques.

Danfoss H1T 045 Specifications

General IconGeneral
BrandDanfoss
ModelH1T 045
CategoryWater Pump
LanguageEnglish

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