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Danfoss Series 42

Danfoss Series 42
76 pages
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MAKING MODERN LIVING POSSIBLE
Service Manual
Axial Piston Closed Circuit Pumps
Series 42
powersolutions.danfoss.com

Table of Contents

Questions and Answers:

Danfoss Series 42 Specifications

General IconGeneral
BrandDanfoss
ModelSeries 42
CategoryWater Pump
LanguageEnglish

Summary

Introduction

General Service Instructions

Provides essential procedures for repairing Series 42 pumps.

Safety Precautions

Lists crucial safety measures to protect personnel and equipment.

Functional Description

General Description and Cross-Sectional View

Explains the internal mechanics and operation of the Series 42 pumps.

Displacement Limiters

Explains the function and purpose of mechanical displacement limiters.

Control Options

Manual Displacement Control (MDC)

Explains the MDC system, including override, neutral start, and backup alarm switches.

Electrical Displacement Control (EDC)

Describes the EDC system, its operation, and feedback mechanisms.

High Current Electrical Displacement Control (HC-EDC)

Details the HC-EDC system, its two-stage control, and feedback.

Technical Specifications

Pump Specifications Overview

Provides detailed specifications including general, hardware, case, speed, system, and flow data.

Pressure Measurement

Required Tools and Gauge Installation

Lists necessary tools and provides instructions for pressure gauge installation.

Ports and Pressure Gauges

Identifies gauge ports and specifies recommended gauge and fitting sizes.

Initial Start-Up Procedure

Step-by-Step Start-Up Procedure

Detailed instructions for safely starting up a Series 42 pump.

Fluid and Filter Maintenance

Troubleshooting

System Will Not Operate in Either Direction

Diagnosing issues preventing the pump from operating in any direction.

System Will Not Operate in One Direction

Troubleshooting pump operation issues specific to one direction.

Neutral Difficult or Impossible to Find

Diagnosing problems with achieving or maintaining the pump's neutral position.

Adjustments

Displacement Limiter Adjustment

Procedure for adjusting the maximum displacement limiters.

Pump Neutral Adjustment

Steps to set the pump's mechanical neutral position correctly.

Control Neutral Adjustment for MDC and EDCHC-EDC

Procedure to align swashplate and control spool for zero angle control.

Minor Repair

Appendix A - Torques

Torque Table

Comprehensive table listing torque values for various parts and fasteners.

Appendix B - Specification Tags

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