EasyManua.ls Logo

Danfoss Series 90

Danfoss Series 90
91 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
MAKING MODERN LIVING POSSIBLE
Technical Information
Series 90
Axial Piston Pumps
powersolutions.danfoss.com

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Danfoss Series 90 and is the answer not in the manual?

Danfoss Series 90 Specifications

General IconGeneral
BrandDanfoss
ModelSeries 90
CategoryWater Pump
LanguageEnglish

Summary

Revision history

General Description

Series 90 Family of Pumps and Motors

Overview of Series 90 hydrostatic pumps and motors for closed circuit applications.

PLUS+1 Compliant Controls and Sensors

Details on PLUS+1 compliant controls and sensors for compatibility with machine control architecture.

Technical Specifications

General Specifications

Provides general specifications for Series 90 axial piston pumps, including design and connections.

Features and Options

Lists key features and available options for Series 90 pumps, such as displacement and mounting.

Operating Parameters

Defines operating parameters and limitations for Series 90 pumps regarding speeds and pressures.

Fluid Specifications

Specifies fluid properties and requirements, including viscosity, temperature range, and filtration.

Operating Parameters

Overview

Defines operating parameters and limitations for Series 90 pumps regarding speeds and pressures.

Input Speed

Details minimum, rated, and maximum input speed recommendations and limitations for pump operation.

System Pressure

Explains system pressure as a key variable affecting hydraulic unit life and defines working/maximum pressures.

Servo Pressure

Explains servo pressure in the servo-system needed to position and hold the pump on stroke.

Charge Pressure

Details charge pressure regulation, including settings, minimum, and maximum values.

Case Pressure

Defines rated and maximum case pressure limits, with cautions on exceeding them.

External Shaft Seal Pressure

Specifies maximum differential pressure limits for the input shaft seal to prevent damage.

Temperature and Viscosity

Discusses temperature limits and fluid viscosity requirements for optimal pump performance and life.

System Design Parameters

Filtration System

Importance of clean fluid and recommended filtration levels (ISO 4406, Beta ratio) for preventing wear.

Filtration Options

Discusses suction filtration (Option S) and pressure filtration strategies, including filter efficiency.

Suction filtration

Details suction filtration, including the circuit layout and recommendations for contamination monitoring.

Charge pressure filtration (partial charge pump flow)

Explains charge pressure filtration types (remote/integral) and their benefits for fluid cleanliness.

Remote charge pressure filtration

Describes the availability of a special adapter head for convenient remote charge filter location and service.

Fluid Selection

Guidelines for selecting hydraulic fluids based on oxidation, rust, foam inhibitors, and stability properties.

Reservoir

Guidelines for hydrostatic system reservoir volume, fluid dwell, and outlet/inlet positioning for de-aeration.

Case Drain

Specifies requirements for case drain routing to maintain pump housing oil volume and manage case pressure.

Pump Life

Factors influencing pump life, including speed, pressure, and swashplate angle, with contact for detailed calculation.

Charge Pump

Explains the function and requirements of the charge pump in Series 90 axial piston pumps.

Charge pump sizingselection

Provides guidelines for charge pump sizing and selection, considering system features and conditions.

Bearing Loads and Life

Discusses bearing life considerations for different drive types and factors affecting it.

Applications with external shaft loads

Details considerations for external shaft loads (side/thrust) and their impact on bearing life.

Understanding and Minimizing System Noise

Explains sources of noise (fluid-borne, structure-borne) and provides suggestions for minimization.

Sizing Equations

Provides equations for sizing hydraulic pumps, covering flow, torque, and power calculations in SI and US units.

Mounting Flange Loads

Addresses potential excessive loading on the mounting flange from tandem pumps or shock loads.

Estimating overhung load moments

Explains how to estimate overhung load moments based on pump mass, acceleration factors, and application type.

Allowable overhung load moments

Presents a table of allowable rated and shock load moments for different frame sizes.

Master Model Code

Series 90 Master Model Code

Explains the structure of the Series 90 master model code for defining pump configurations.

Series 90 Master Model Code (continued)

Continues the explanation of the Series 90 master model code structure for pump configurations.

High Pressure Regulation

Details options for high pressure regulation, including pressure limiters and relief valves.

Auxiliary Mounting Pad

Specifies available auxiliary mounting pad options (SAE A, B, C, etc.) and their spline couplings.

Displacement Limitation

Describes options for limiting pump displacement, including settings for forward and reverse.

Shaft Options

Lists available shaft options for Series 90 pumps, including splined and tapered shaft types.

Charging System

Details the charging system options for Series 90 pumps, specifying charge pump sizes and flow rates.

Control Orifice Options

Describes various control orifice options for MDC, EDC, FNR, HDC, and NFPE controls, specifying flow rates.

Special Hardware Features

Details special hardware features available for Series 90 pumps, such as speed sensing and valve plate options.

High Pressure Setting A

Specifies high pressure settings (A) available for Series 90 pumps, defined in bar.

Charge Pressure Setting

Lists the available charge pressure settings for Series 90 pumps, specified in bar.

Control Options

3-Position (FNR) Electric Control - DC, DD

Describes the 3-position (FNR) electric control using input signals to switch the pump to full stroke positions.

Solenoid Data

Provides electrical data for solenoids used in FNR controls, including voltage, current, and connector types.

Response time

Explains factors affecting response time for FNR controls and the availability of orifice sizes for tuning.

Electric Displacement Control (EDC), Options KA, KP, KT

Explains EDC using a Pressure Control Pilot (PCP) valve to convert electrical input to hydraulic signals for servo pistons.

Features and Benefits

Lists features and benefits of the electric displacement control, such as high gain and neutral return.

Electrical Characteristics

Details electrical characteristics of EDC controls, including dual coil operation and current/voltage requirements.

Control signal requirements

Specifies control signal requirements for EDC, including PWM frequency and maximum input current.

MS connector (option KA) MS 3102 C-14 S-2 P

Pin assignment for MS connector used with EDC control option KA.

Packard Weather-Pack (option KP) 4-way shroud connector

Pin assignment for Packard Weather-Pack connector used with EDC option KP.

Deutsch DT Series connector (option KT)

Pin assignment for Deutsch DT Series connector used with EDC option KT.

Pump output flow direction vs. control current

Table showing pump output flow direction based on input shaft rotation and control signal for EDC.

Manual Over Ride (MOR)

Introduces the Manual Over Ride (MOR) for temporary actuation of pump controls during diagnostic testing.

Hydraulic Displacement Control (HDC), Option HF

Explains HDC using hydraulic input signals to operate a servo valve and tilt the swashplate for displacement control.

Operation

Describes how the HDC control operates by porting hydraulic pressure to servo pistons to tilt the swashplate.

Features and Benefits

Lists features and benefits of HDC, including high gain control and low cost design.

Hydraulic displacement control schematic

Provides a hydraulic schematic illustrating the hydraulic displacement control system.

Response time

Explains factors affecting response time for HDC and the availability of orifice sizes for tuning.

Pump displacement vs. signal pressure

Graph showing pump displacement relationship with hydraulic signal pressure for HDC.

Manual Displacement Control (MDC), Options MA, MB

Explains MDC using mechanical input signals converted to hydraulic signals to tilt the swashplate.

Manual displacement control schematic

Provides a hydraulic schematic for the manual displacement control system.

External control handle requirements

Specifies torque requirements for moving and holding the control handle for MDC.

Pump displacement vs. control lever rotation

Graph showing pump displacement relative to control lever rotation for MDC.

Response Time

Explains factors affecting response time for MDC and the availability of orifice sizes for tuning.

Pump output flow direction vs. control handle rotation

Table showing pump output flow direction based on input shaft rotation and handle rotation for MDC.

MDC with Neutral Start Switch (NSS)

Explains the function of the Neutral Start Switch (NSS) in MDC to prevent prime mover start unless the pump is in neutral.

Non Feedback Proportional Electric Control (NFPE)

Describes NFPE as an electrical control using proportional solenoids that port charge pressure to servo cylinders.

Control response

Discusses control response for NFPE and the use of software for swashplate response control.

NFPE control used with a Danfoss microcontroller

Details how NFPE control can be used with a Danfoss microcontroller for enhanced functionality.

Input signal requirements

Specifies input signal requirements for NFPE control, emphasizing PWM input current and frequency.

Solenoid data

Provides detailed solenoid data for NFPE controls, including voltage, current, resistance, and PWM range.

NFPE pump displacement vs. input signal

Shows the relationship between NFPE pump displacement and input signal (shaft rotation, active solenoid).

Features and Options

Multi-Function Valves

Details multi-function valves that integrate pressure limiting systems and high pressure relief valves for overpressure protection.

Overpressure protection

Explains the sequenced pressure limiting system and high pressure relief valves for robust overpressure protection.

Pressure limiting function

Describes how the pressure sensing valve and servo pressure relief valves limit system pressure and control displacement.

Bypass Function

Explains the bypass function for moving vehicles without operating the prime mover, by rotating a bypass hex.

Auxiliary Mounting Pads

Lists and describes the available auxiliary mounting pad options (SAE A, B, C, D, E) for mounting other pumps.

Mating pump requirements

Outlines mating pump requirements, including flange and shaft dimensions for auxiliary pump mounting.

Displacement Limiter

Describes optional mechanical displacement limiters that set maximum displacement independently for forward and reverse.

Warning

Cautionary note regarding potential leakage when adjusting the displacement limiter while the machine is running.

Displacement limiter location

Specifies the location of the displacement limiter on the servo side or high pressure side of the pump.

Shaft torque and spline lubrication

Explains the rated torque for splined shafts and the importance of lubrication for spline life.

Shaft Availability and Torque Ratings

Discusses spline engagement, radial loads, and shaft availability for determining operating life.

Shaft availability and maximum input torque - splined shafts

Presents data on shaft availability and maximum input torque for splined shafts across different frame sizes.

Shaft availability and maximum input torque - tapered shafts

Provides information on shaft availability and maximum input torque for tapered shafts.

Tapered Shaft Customer Acknowledgement

Acknowledgment required from the customer regarding analysis and design for tapered shaft couplings.

Charge Pump

Explains the function and requirements of the charge pump in Series 90 axial piston pumps.

Charge pump sizingselection

Provides guidelines for charge pump sizing and selection, considering system features and conditions.

Available charge pump sizes and speed limits

Lists available charge pump sizes (cm³) and their corresponding rated speed limits (min⁻¹).

Speed Sensor

Describes the optional speed sensor for direct speed measurement, its mounting, and output signal.

Electrical data

Details the electrical specifications for the speed sensor, including supply voltage, current, and output voltage.

Environmental data

Specifies the operating and storage temperature range for the speed sensor.

Pulse frequency

Table showing pulse frequency per revolution for different frame sizes.

Connector Pin Assignments

Provides pin assignment details for various connectors used with Series 90 pumps (Deutsch, Delphi, Turck).

Installation Drawings

Frame Size 042

Provides detailed installation drawings and dimensions for Frame Size 042 pumps.

Manual displacement control handle dimensions

Shows dimensions for the manual displacement control handle, including torque specifications.

Auxiliary mounting pad - options AB, BC, BB

Shows installation drawings for auxiliary mounting pads AB, BC, and BB, including coupling spline data.

Shaft dimensions

Illustrates shaft dimensions for various options, including tapered shafts and spline details.

Frame Size 055

Provides detailed installation drawings and dimensions for Frame Size 055 pumps.

Manual Displacement Control Handle Dimensions

Shows dimensions for the manual displacement control handle for Frame Size 055.

Frame Size 055

Continues detailed installation drawings and dimensions for Frame Size 055 pumps.

Auxiliary mounting pad - options AB, BC, CD, BB

Shows installation drawings for auxiliary mounting pads AB, BC, CD, and BB, including coupling spline data.

Auxiliary mounting pad - options AB, BC, CD, BB

Continues installation drawings for auxiliary mounting pads AB, BC, CD, and BB.

Shaft dimensions

Illustrates shaft dimensions for various spline and tapered shaft options.

Frame Size 075

Provides detailed installation drawings and dimensions for Frame Size 075 pumps.

Manual Displacement Control (MDC) Endcap Side Ports, Option 60

Shows installation drawings for MDC with endcap side ports (Option 60) for Frame Size 075.

Manual displacement control handle dimensions

Shows dimensions for the manual displacement control handle for Frame Size 075.

Manual Displacement Control (MDC), endcap twin ports, option 80

Shows installation drawings for MDC with endcap twin ports (Option 80) for Frame Size 075.

Auxiliary mounting pad - options AB, BC, CD, BB

Shows installation drawings for auxiliary mounting pads AB, BC, CD, and BB, including coupling spline data.

Auxiliary mounting pad - options AB, BC, CD, DE, EF, EG, BB

Shows installation drawings for auxiliary mounting pads AB, BC, CD, DE, EF, EG, BB.

Frame Size 075 NFPE Options FK, FL, FM, FN

Provides installation drawings for Frame Size 075 with NFPE options FK, FL, FM, FN.

Integrated NFPE control, endcap side ports (continued)

Continues installation drawings for integrated NFPE control with endcap side ports.

Integrated NFPE control, endcap twin ports

Provides installation drawings for integrated NFPE control with endcap twin ports.

Shaft dimensions

Illustrates shaft dimensions and coupling details for various options.

Shaft dimensions

Continues illustration of shaft dimensions, spline types, and torque ratings.

Frame Size 100

Provides detailed installation drawings and dimensions for Frame Size 100 pumps.

Manual Displacement Control (MDC), endcap side ports, option 60

Shows installation drawings for MDC with endcap side ports (Option 60) for Frame Size 100.

Manual displacement control handle dimensions

Shows dimensions for the manual displacement control handle for Frame Size 100.

Manual Displacement Control (MDC), endcap twin ports, option 80

Shows installation drawings for MDC with endcap twin ports (Option 80) for Frame Size 100.

Auxiliary mounting pads, SAE AB, SAE BC, SAE CD

Shows installation drawings for auxiliary mounting pads SAE A, B, C, including coupling spline data.

Auxiliary mounting pad, SAE BB

Shows installation drawings for auxiliary mounting pad SAE B-B, including coupling spline data.

Shaft dimensions

Illustrates shaft dimensions and coupling details for various options.

Shaft dimensions

Continues illustration of shaft dimensions, spline types, and torque ratings.

Frame Size 130

Provides detailed installation drawings and dimensions for Frame Size 130 pumps.

Manual Displacement Control (MDC), end cap twin ports, option 80

Shows installation drawings for MDC with endcap twin ports (Option 80) for Frame Size 130.

Manual displacement control handle dimensions

Shows dimensions for the manual displacement control handle for Frame Size 130.

Auxiliary mounting pad - options AB, BC, CD, DE, EF, EG, BB

Shows installation drawings for auxiliary mounting pads AB, BC, CD, DE, EF, EG, BB.

Auxiliary mounting pad - options AB, BC, CD, DE EF, EG, BB

Continues installation drawings for auxiliary mounting pads AB, BC, CD, DE, EF, EG, BB.

Shaft dimensions

Illustrates shaft dimensions and coupling details for various spline and tapered shaft options.

Frame Size 180

Provides detailed installation drawings and dimensions for Frame Size 180 pumps.

Manual Displacement Control (MDC), end cap twin ports, option 80

Shows installation drawings for MDC with endcap twin ports (Option 80) for Frame Size 180.

Manual displacement control handle dimensions

Shows dimensions for the manual displacement control handle for Frame Size 180.

Auxiliary mounting pad - options AB, BC, CD, DE, EF, EG, BB

Shows installation drawings for auxiliary mounting pads AB, BC, CD, DE, EF, EG, BB.

Auxiliary mounting pad - options AB, BC, CD, DE EF, EG, BB

Continues installation drawings for auxiliary mounting pads AB, BC, CD, DE, EF, EG, BB.

Shaft dimensions

Illustrates shaft dimensions and coupling details for various spline and tapered shaft options.

Frame Size 250

Provides detailed installation drawings and dimensions for Frame Size 250 pumps.

Manual Displacement Control (MDC), end cap twin ports, option 80

Shows installation drawings for MDC with endcap twin ports (Option 80) for Frame Size 250.

Manual displacement control handle dimensions

Shows dimensions for the manual displacement control handle for Frame Size 250.

Auxiliary mounting pad - options AB, BC, CD, DE, EF, EG, BB

Shows installation drawings for auxiliary mounting pads AB, BC, CD, DE, EF, EG, BB.

Auxiliary mounting pad - options AB, BC, CD, DE EF, EG, BB

Continues installation drawings for auxiliary mounting pads AB, BC, CD, DE, EF, EG, BB.

Shaft dimensions

Illustrates shaft dimensions and coupling details for various spline and tapered shaft options.

Cover Plate

Provides dimensional data for cover plates and displacement limiter options across different frame sizes.

3-Position (F-N-R) Electric Control

Shows installation drawings for the 3-Position (FNR) Electric Control for various frame sizes.

Electric Displacement Control (EDC) with MS-Connector or Packard connector

Provides installation drawings and dimensions for EDC with MS or Packard connectors.

Hydraulic Displacement Control (HDC)

Shows installation drawings and dimensions for Hydraulic Displacement Control (HDC).

Manual Displacement Control (MDC) with neutral start switch

Provides installation drawings and dimensions for MDC with a neutral start switch.

Electrohydraulic Displacement Control (NFPE)(except 075 NFPE)

Shows installation drawings and dimensions for Electrohydraulic Displacement Control (NFPE).

Integral Pressure Filter

Provides installation drawings for pumps with integral pressure filters (options P & L).

Remote pressure - without filter

Shows installation drawings for pumps with remote pressure filtration (options R & T).

Dimensions

Summarizes filter dimensions (F1-F7 maximum) for various frame sizes and options.

Related product manuals