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Delta (Model TS220LS) User Manual

Delta (Model TS220LS)
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INSTRUCTION MANUAL
10" Table Saw
(Model TS220LS)
PART NO. 905579 - 03-24-04
Copyright © 2004 Delta Machinery
ESPAÑOL: PÁGINA 29
To learn more about DELTA MACHINERY
visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance,
please call
1-800-223-7278 (In Canada call 1-800-463-3582).
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Delta (Model TS220LS) Specifications

General IconGeneral
TypeTable Saw
Motor Power1.5 HP
Blade Diameter10 inches
Voltage120V
Bevel Capacity0 - 45 degrees
Arbor Size5/8 inches
Max Cut Depth at 45 degrees2-1/4 inches
Dust Port Size2.5 inches

Summary

Safety Guidelines Definitions

DANGER

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION (No Symbol)

Potentially hazardous situation which, if not avoided, may result in property damage.

General Safety Rules

Important Safety Instructions

General woodworking safety instructions for operating the machine safely and minimizing personal injury.

Machine Design and Application Warning

Warning about using the machine only for its designed applications and not modifying it.

Additional Safety Rules for Table Saws

Do Not Operate Until Assembled

Do not operate the machine until it is completely assembled and installed according to instructions.

Obtain Expert Advice

Obtain advice from a supervisor or qualified person if you are not familiar with the machine's operation.

Follow Wiring Codes

Follow all wiring codes and recommended electrical connections for safe operation.

Use Guards and Safety Devices

Always use guards, splitter, and anti-kickback fingers whenever possible to prevent kickback and injury.

Power Connections

Electrical Circuit Requirements

Use a separate electrical circuit, not less than #12 wire, protected by a 20 Amp time lag fuse.

Environmental Hazard Warning

Warning against exposing the machine to rain or operating it in damp locations due to electric shock risk.

Motor Specifications

Voltage and Frequency

The machine is wired for 120 volt, 60 HZ alternating current. Ensure switch is OFF before connecting.

Grounding Instructions

Grounding Requirement

The machine must be grounded while in use to protect the operator from electric shock.

Grounding Plugs and Outlets

Grounded machines require a properly installed and grounded outlet matching the equipment-grounding conductor.

Temporary Adapters

Temporary adapters may be used for 2-conductor receptacles until a grounded outlet is installed, but not in Canada.

240 Volt Operation

The motor is dual voltage (120/240V) and can be reconnected for 240 volt single phase operation.

Extension Cords

Extension Cord Usage Guidelines

Use proper, good condition, 3-wire extension cords with grounding plugs and matching receptacles.

Minimum Gauge Charts

Charts provide recommended wire gauge for extension cords based on amperage, voltage, and length.

Functional Description

Product Overview

Overview of the Delta ShopMaster TS220LS table saw, highlighting its features, capacity, and included components.

Unpacking and Cleaning

Instructions for unpacking the machine, removing protective coating with kerosene, and applying paste wax.

Assembly

Table Saw Parts Identification

A list of the table saw components and their corresponding numbers for assembly reference.

Table Saw Assembly Parts Identification

Comprehensive identification of all table saw assembly parts shown in Fig. 3, with numerical labels.

Stand Parts

Stand Components Identification

Identification of all stand components shown in Fig. 4, including legs, brackets, feet, and hardware.

Assembly Safety Warning

Warning: Do not connect power until fully assembled and manual is understood.

Stand Assembly

Stand Assembly Procedure

Detailed steps for assembling the stand components, including brackets and feet, following diagram Fig. 4A.

Mounting Saw to Stand

Procedures for mounting the table saw onto the assembled stand, including alignment and tightening hardware.

Assembling Blade Raising and Lowering Handwheel

Attach Handle to Handwheel

Insert the cheese head screw through the handle and thread it into the handwheel clockwise.

Mount Handwheel to Shaft

Assemble the handwheel to the shaft, ensuring the flat surfaces align correctly.

Secure Handwheel to Shaft

Secure the handwheel to the shaft using the flat head screw as shown in Fig. 8.

Blade Guard and Splitter Assembly

Alignment and Initial Mounting

Ensure proper alignment of the guard/splitter to the blade and loosely attach the splitter support bracket.

Mounting Splitter Bracket to Pivot Rod

Mount the splitter bracket to the pivot rod using the specified screw and washers, without fully tightening.

Positioning the Splitter

Position the splitter onto the support bracket, ensuring protrusions align with the splitter's slot.

Blade Guard and Splitter Assembly (Cont.)

Attach Splitter to Bracket

Assemble the splitter to the splitter support bracket using the specified screw and washers.

Secure Splitter with Wing Nut

Fasten the splitter to the support bracket using a flat washer, lockwasher, and wing nut, ensuring a 1/8" gap.

Check Splitter Alignment

Check the splitter alignment with the saw blade using a straight edge and adjust as necessary.

Final Tightening

Once the splitter is properly aligned, tighten all screws to secure the assembly.

Extension Wing

Attaching and Leveling Extension Wing

Attach the extension wing to the saw table and ensure its edges are level before final tightening.

Guide Rail to Saw

Mounting the Guide Rail

Fasten the guide rail to both the saw table and extension wing using the specified hardware and tighten securely.

Rip Fence Installation and Operation

Attaching and Locking Rip Fence

Install the rip fence by threading the handle, lowering it onto the table, and locking it in place with the lever.

Miter Gage Usage

Inserting Miter Gage Bar

Insert the miter gage bar into the table's T-slot groove for stable positioning and guidance.

Miter Gage Holder

Attach Spring Clip

Assemble the spring clip to the miter gage holder using a screw, lockwasher, and hex nut.

Mount Miter Gage Holder

Assemble the miter gage holder to the left side of the saw cabinet using pan head screws and washers.

Storing the Miter Gage

Figure 30 shows the miter gage inserted into its holder for storage when not in use.

Outfeed Support Assembly

Attaching Outfeed Support Brackets and Rods

Attach outfeed support brackets to the table and insert rods, securing them with screws and washers.

Securing and Positioning Outfeed Support

Secure the outfeed support to the rods and position it until it contacts the splitter/guard assembly, then tighten hardware.

Operating Controls and Adjustments

Starting, Stopping, and Locking the Saw

How to start, stop, and securely lock the saw's switch to prevent unauthorized use.

Blade Height Adjustment and Tilt Lock

Adjust blade height using the handwheel and ensure the blade tilting lock handle is engaged during cutting.

Overload Protection Reset

Procedure to reset the motor's overload relay if it trips due to excessive load or low voltage.

Blade Tilting Control and Adjustments

Blade Tilting Operation and Lock

Loosen the tilt lock handle to adjust the blade angle and ensure it is locked during cutting.

Adjusting 90 and 45 Degree Positive Stops

Procedure to adjust the 90 and 45-degree positive stops for accurate blade positioning after disconnecting power.

Rip Fence Operation and Adjustments

Moving and Locking the Rip Fence

Learn to move, position, and lock the rip fence on the table using its lever.

Rip Fence Alignment and Clamping

Align the rip fence to the miter slot and adjust its clamping action for proper operation and safety.

Miter Gage Operation and Adjustments

Using the Miter Gage for Cross-Cutting

Use the miter gage to position and guide the workpiece for accurate cross-cuts.

Adjusting Miter Gage Index Stops

Adjust the miter gage's index stops for 90 and 45-degree angles by manipulating lock nuts and screws.

Adjusting Blade Parallel to Miter Gage Slots

Blade Parallelism Check and Adjustment

Check and adjust blade parallelism to miter gage slots by measuring at front and rear, then adjusting screws.

Changing the Blade

Blade Replacement Procedure

Procedure to change the saw blade, including disconnecting power, removing the old blade, and installing the new blade.

Blade Specifications and Safety

Warning: Use only specified 10" blades rated for 5000+ RPM with 5/8" arbor holes.

Common Sawing Operations

Accessory Usage Warning

Warning: Use of unrecommended accessories can be hazardous and increase injury risk.

Cross-Cutting Procedures

Using the Miter Gage

Utilize the miter gage to position and guide the workpiece for accurate cross-cuts.

Safe Cutting Techniques

Employ safe techniques by holding work firmly, supporting the main piece, and using auxiliary facings.

Avoiding Fence Use and Using Cut-off Gage

Never use the fence as a cross-cutting gage; use a clamped block as a cut-off gage with proper positioning.

Ripping Operations

Rip Fence Usage and Safety

Use the rip fence for lengthwise cuts, holding work against it, and never stand in the cut line.

Push Sticks and Narrow Piece Safety

Use push sticks for ripping narrow pieces and consider auxiliary facings for safety and control.

Outfeed Support for Long Workpieces

Extend outfeed support for boards longer than three feet to prevent them from falling off the table.

Using Auxiliary Wood Facing on Rip Fence

Purpose of Rip Fence Wood Facing

Wood facings on the rip fence are used for special operations to improve performance and safety.

Accessory Dado Cutterhead

Dadoing Preparation and Safety

Remove guard/splitter, note maximum width, and prepare dado head sets for cutting grooves.

Accessory Dado Cutterhead (Cont.)

Attaching Dado Head Set and Special Insert

Attach the dado head set to the arbor and use the special table insert, never the standard one.

Dadoing Safety Precautions

Remove guard/splitter, avoid bevel positions, use miter gage guide, and reinstall guard after use.

Constructing and Using a Featherboard

Featherboard Construction and Purpose

Construct featherboards from wood using specified dimensions and attach them to fence/table to guide work and prevent kickbacks.

Featherboard Application in Non-Through Sawing

Use featherboards for non-thru-sawing operations where guards are removed, and always replace guards afterward.

Constructing a Push Stick

Push Stick Construction and Purpose

Make push sticks from scrap material following Fig. 61 pattern for completing feed on narrow rips and preventing hand injury.

Accessories

Accessory Availability

A complete line of accessories is available from Delta suppliers, service centers, and their website.

Accessory Safety Warning

Warning: Use of unrecommended accessories can be hazardous and increase injury risk.

Parts, Service or Warranty Assistance

Quality and Service Information

Delta machines and accessories are high quality and serviced by authorized centers; contact for information.

Warranty Details

Details of the Two Year Limited New Product Warranty, covering repair or replacement of defective parts.

Porter-Cable • Delta Service Centers

Service Center Locations

Lists locations of Porter-Cable • Delta Service Centers for parts and repair in the US and Canada.

Authorized Service Stations

Information on locating authorized service stations via telephone numbers provided.

Product Trademarks

Lists various trademarks associated with Porter-Cable • Delta products.

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