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21491244.p65/201204
Page
0 Foreword 4
0.1 Copyright 4
0.2 Customer service 4
0.3 Liability for defects 5
0.4 Limitations of liability 5
0.5 Definitions 6
1 Safety instructions 7
1.1 Symbols 7
1.2 Intended use 7
1.3 Inappropriate use 8
1.4 Basic information on safety 8
1.5 Selection and qualification of operating personnel 9
1.6 Safety instructions for assembly and disassembly 10
1.7 Safety instructions when first putting the unit into service
after completing assembly 10
1.8 Safety instructions for operation 10
1.9 Safety instructions for maintenance 11
2 Scope of delivery 13
3 Overview of DR rope hoist assembly 14
3.1 Adjusting the EKDR Pro/Com 3 - 5 – 10 low-headroom monorail hoist,
4/1, 2/1 and 4/2 rope reeving 14
3.1.1 Assembling trolleys of the DR 3, 5 and 10 range 14
4 Manufacturing tolerances of crane runways 16
5 Technical Description DFW travel unit 17
5.1 DFW-L-E overview 17
5.2 DFW-L-L overview 19
6 Crane set 21
6.1 Crane set with DFW travel unit 21
6.1.1 Design of the travel unit 21
6.1.2 Changing the span 22
6.2 KP-T16 clamp-type buffer 23
7 Electrical components 24
7.1 Illustration of the scope of supply of the flange clamps 26
7.2 Connector overview 27
7.3 Plug-and-socket connection for motors of the KB and Z series 28
7.3.1 Safety instructions 28
7.3.2 General 28
7.4 Electrical design and connector insert 29
7.4.1 ZBF two-speed motor with brake 29
7.4.2 GF combined brake module 29
8 Crane anti-collision device 30
9 Geared limit switch for the DR rope hoist 33
9.1 Geared limit switch 33
9.1.1 Determining the cut-out points for the geared limit switch 33
9.2 Instructions for adjusting the geared limit switch 35
These instructions are no operating instructions for the end user, but assem-
bly instructions for the company being responsible for assembly and erection
of the rail-guided handling equipment.
Special operating instructions for the overall installation must be prepared by
the corresponding crane manufacturer.
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