Reassembly of the Cylinder
Step 1: Use the hub of the drive pulley, a stack of 5/8” at washers and a 3” long 5/8” bolt to pull the
cylinder shaft through the bearings. After the 3” bolt a 2” long bolt will be required to nish pulling
the cylinder shaft through.
Step 2: Remove the 1/2” bolt and nut from the top of the outer tub clamping band.
Step 3: Install Dexter Tool part # 8545-056-001 on the back of the outer tub to adjust tub front to cylinder
clearance.Thread 5/8” bolt through tool and into cylinder shaft. Push the outer tub forward 1/4” to
1/2” with tool 8545-056-001by tightening the 5/8” bolt. This will ease the installation of the outer tub
front.
Step 4: Clean the silicone rubber o the tub front and the outer tub.
Step 5: Install new bead of silicone rubber on tub front.
Step 6: Install tub front.
Step 6A: Align hole in top of tub front with notch in top of outer tub.
Step 6B: Use 4-6 #11R vise grip clamps to hold tub front to outer tub. A rubber mallet may be needed to
properly seat the tub front into the outer tub.
Step 6C: Install tub front gasket around outer edge of tub front and outer tub ange. The opening should be
centered at the top.
Step 6D: Remove vise grips. The tub front gasket will hold the tub front in place.
Step 7: Install tub front clamp ring and tighten. Tap around the clamp ring with a rubber mallet to seat the
ring and gasket while tightening the clamp ring bolt.
Step 8: Adjust clearance between the outer tub front and the front lip of the cylinder to 5/16”.
Step 9: Tighten the outer tub clamping band.
Step 10: If necessary, the outer tub may be adjusted up or down and side to side with the 2 bolts that fasten
the bottom of the outer tub clamping band to the frame.
Step 11: Remove Dexter Tool part 8545-056-001 from the back of the outer tub.
Step 12: Install drive pulley.
Step 12A: Install hub on cylinder shaft.
Step 12B: Hold hub against rear bearing with 5/8” bolt and at washer in end of cylinder shaft.
Step 12C: Line up 3 unthreaded holes in pulley with the 3 threaded holes in hub.
Step 12D: Insert 3 pulley bolts and tighten evenly alternating bolts to 30ft/lbs.
NOTE: Overtightening or uneven tightening can break drive pulley.
Step 13: Install drive belts & back panel.
Step 14: Install door lock. All mounting holes should be sealed with silicone rubber.
Step 15: Install door, masking ring, front panel, lower service panel and top.
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Part # 8533-081-001 1/18
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