15
Repair Procedures (Continued)
Make sure that the RPM sensor is suffi ciently close to the pulley (approx. 6/16 inch).c.
Verify that the RPM sensor is plugged in to the wire harness by following the wire.d.
Set the multimeter to read resistance (0hms).e.
Detach sensor wiring from main wire harness, and place test leads inside sensor connector.f.
With the magnet rotated away from the sensor, the multimeter should read infi nite resistance.g.
With the magnet rotated adjacent to the sensor, the multimeter should read close to 0 Ohms. h.
Replacing the RPM sensor 2.
Remove the original RPM sensor by unscrewing and unplugging it from the wire harness.a.
Install the new RPM sensor by screwing in place and plugging in it to the wire harness.b.
Be sure to place the sensor close to the pulley magnet while making sure that no physical con-c.
tact occurs (approx. 6/16 inch).
Procedure 7
Checking the hand pulse wire harness and sensor
Remove the 4 Phillips screws from the back panel of the console.1.
Check that the hand pulse wire connector is plugged into the wires coming out of the console se-2.
curely.
Use a multimeter to check continuity from the connector plug to stainless steel hand pulse sensor.3.
If there is no continuity, proceed to remove the grip sensor steel plates as described in Procedure 8 4.
to check connection of wire harness to the sensor.
Procedure 8
Replacing the hand grip pulse sensor
Remove the Phillips screw on the bottom of the handlebar. 1.
Unplug the two connectors on the back of the hand grip pulse sensor. 2.
Remove the hand grip pulse sensor. 3.
Reverse the process for installation. 4.
Note: Be careful while putting the screw back on not to pinch the wire harness
Procedure 9
Checking /replacing the brake assembly
Checking the Motor Assembly 1.
Remove the sidecases from the unit (Procedure 15).a.
Verify that the motor wire harness is plugged in to the main wire harness.b.
Check the solder connections on motor and position sensors.c.
With unit plugged in, raise the resistance up to maximum and observe whether the motor rotates. d.
If possible, plug in another similar console and repeat previous procedure.
With unit plugged in, raise the resistance up to maximum and observe whether the arch of mag-e.
nets rub against the fl ywheel. This will create noise and/or stop the fl ywheel from spinning. Ad-
just if necessary, see replacement procedure.
Replacing the brake assembly2.
Remove the sidecases from the unit (Procedure 15).a.
Unplug the motor from the main wire harness.b.
Remove the two bolts that attach the brake assembly to the framec.
Reverse the process for installation.d.
Note: Increase the resistance to level 16 and make sure the arch of magnets is 2mm away from
the fl ywheel. Loosen the mounting bolt right next to the motor and using the adjustment nuts on
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