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Table of Contents
Warranty Information
Product Service Policy ............................................................................................................................. 2
Domestic Warranty Information ............................................................................................................. 4
Ordering Replacement Parts .................................................................................................................. 6
Warranty Order/Credit Processing ........................................................................................................ 7
Labor Credit Policy ................................................................................................................................... 8
Labor Credit Form .................................................................................................................................... 9
Product History Report .......................................................................................................................... 10
Troubleshooting Guide
Electrical System ...................................................................................................................................... 11
Mechanical System ................................................................................................................................ 13
Repair Procedures
Procedure 1 - Checking the wall socket for power ........................................................................... 14
Procedure 2 - Checking the AC adapter for correct output ........................................................... 14
Procedure 3 - Checking the input jack for power ............................................................................. 14
Procedure 4 - Checking wiring harness ............................................................................................. 14
Procedure 5 - Replacing the console ................................................................................................. 14
Procedure 6 - Checking/replacing the RPM sensor ........................................................................ 14
Procedure 7 - Checking the hand pulse wire harness and sensor ................................................ 15
Procedure 8 - Replacing the hand grip pulse sensor ....................................................................... 15
Procedure 9 - Checking /replacing the brake assembly ................................................................. 15
Procedure 10 - Checking /replacing the flywheel assembly ........................................................... 16
Procedure 11 - Checking belt alignment ............................................................................................. 16
Procedure 12 - Checking/replacing the belt tensioner .................................................................... 16
Procedure 13 - Checking/replacing the bottom bracket bearings ................................................ 16
Procedure 14 - Checking/replacing the pedals ................................................................................. 17
Procedure 15 - Checking/replacing the crank arms ......................................................................... 17
Procedure 16 - Removing/Replacing the sidecase .......................................................................... 18
500Ub.Sr Service Menus ............................................................................................................................... 19
900Ub.Sr Service Menus ............................................................................................................................... 21
500Ub Wiring Diagram .................................................................................................................................. 24
900Ub Wiring Diagram .................................................................................................................................. 25
500Sr & 900Sr Wiring Diagram .................................................................................................................... 26
Parts Lists and Exploded Drawings
500Ub Parts List ..................................................................................................................................... 27
500Ub Exploded Drawing .................................................................................................................... 28
500Sr Parts List ....................................................................................................................................... 72
500Sr Exploded Drawing ...................................................................................................................... 74
900Ub Parts List .................................................................................................................................... 114
900Ub Exploded Drawing .................................................................................................................... 116
900Sr Parts List ..................................................................................................................................... 142
900Sr Exploded Drawing .................................................................................................................... 144
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