2
1. AUDIENCE, SAFETY, MESSAGES, AND WARNINGS ......................................3
1.1 Audience .................................................................3
1.2 Warning, Caution, Notice, and Note Messages ..................................3
1.3 General Warnings .........................................................4
1.4 Safe Handling Procedures ...................................................5
1.5 Personal Protective Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2. ITEMS SHIPPED IN THE BOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3. SPECIFICATIONS ....................................................................6
3.1 Electrical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
3.2 Mechanical Specifications ...................................................7
3.3 Environmental Specifications ................................................8
3.4 Protections Specifications ...................................................8
3.5 Internal Heating Specifications .............................................. 10
3.6 Minimum Specifications for Discover Battery Module Systems ...................10
3.7 Regulatory ..............................................................11
4. TRANSPORTATION ................................................................. 11
5. HANDLING ........................................................................ 11
6. FEATURES ......................................................................... 12
6.1 Battery Module Breaker ....................................................12
6.2 Battery Module ON/OFF Key ................................................13
6.3 At-a-glance LED ..........................................................13
6.4 LYNK Port ............................................................... 13
6.5 Equipment Ground .......................................................14
7. THEORY OF OPERATION ............................................................. 14
7.1 Ingress Protection IP20 ....................................................14
7.2 Internal Heating (48-48-5120-H) .............................................15
7.3 Battery Management System ..............................................15
7.4 LYNK Network Communication .............................................17
8. OPTIONAL ACCESSORIES ........................................................... 18
9. INSTALLATION ..................................................................... 18
9.1 Tools ...................................................................18
9.2 Location ................................................................19
9.3 DC Cables ...............................................................20
9.4 DC Protection ............................................................20
9.5 Terminal Connections and Hardware .........................................21
9.6 Single Battery Module Installation Procedure ..................................21
9.7 Parallel Battery Module Installation Procedure .................................23
9.8 LYNK Network ...........................................................25
10. OPERATION ....................................................................... 26
10.1 Low Voltage Cut-Off .......................................................26
10.2 State of Charge ..........................................................26
10.3 Charging ................................................................27
10.4 Charging Profile ..........................................................28
11. ROUTINE INSPECTION ............................................................. 30
12. STORAGE ......................................................................... 30
13. BATTERY MODULE FIRMWARE AND DATA LOGS ....................................... 31
14. TROUBLESHOOTING ................................................................ 31
15. RELATED INFORMATION ............................................................ 31
16. GLOSSARY OF TERMS, ABBREVIATIONS, AND ACRONYMS ............................. 31
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