Dors 820 - Table of Contents

Service maintenance manual
820
2
Contents
INTRODUCTION ................................................................................................................................................. 5
1 SAFETY INSTRUCTIONS .......................................................................................................................... 6
2 GETTING STARTED .................................................................................................................................. 7
3 GENERAL DESCRIPTION......................................................................................................................... 9
4 PRODUCT APPEARANCE AND OPERATION CONTROLS ............................................................. 10
5 SPECIFICATIONS AND SET CONTENT .............................................................................................. 13
5.1 SPECIFICATIONS ..................................................................................................................................... 13
5.2 SUPPLIED CONTENTS .............................................................................................................................. 14
6 PREVENTIVE MAINTENANCE ............................................................................................................. 15
7 MAINTENANCE ........................................................................................................................................ 29
7.1 OVERVIEW ............................................................................................................................................. 29
7.2 RECOMMENDED TOOLS AND CONSUMABLES .......................................................................................... 29
8 PRODUCTS DISASSEMBLY AND ASSEMBLY ................................................................................... 30
8.1 REMOVAL AND INSTALLATION OF BANKNOTE GUIDES ........................................................................... 30
8.2 REMOVAL AND INSTALLATION OF SIDE COVERS .................................................................................... 30
8.3 REMOVAL AND INSTALLATION OF REAR COVER ..................................................................................... 38
8.4 WIRE DRESSING ..................................................................................................................................... 39
8.5 REMOVAL AND INSTALLATION OF DRIVERS MODULE ............................................................................ 46
8.6 REMOVAL AND INSTALLATION OF HOPPER UNIT .................................................................................... 54
8.7 REMOVAL AND INSTALLATION OF EXTERNAL INTERFACES MODULE ..................................................... 57
8.8 REMOVAL AND INSTALLATION OF PSU .................................................................................................. 59
8.9 REMOVING AND INSTALLING BVS ADAPTER MODULE ........................................................................... 62
8.10 REMOVING AND INSTALLING BVS MODULE .......................................................................................... 69
8.11 REMOVING AND INSTALLING RJ45 CONNECTOR AND ETHERNET CABLE ................................................ 73
8.12 REMOVING AND INSTALLING RASPBERRY PI MODULE ........................................................................... 75
8.13 REMOVING AND INSTALLING THE MODULES OF OPTICAL INTERRUPTER ................................................. 78
8.14 REMOVAL AND INSTALLATION OF REDIRECTOR SENSOR MODULE .......................................................... 82
8.15 REMOVAL AND INSTALLATION OF CABLES OF REDIRECTOR AND OPTICAL INTERRUPTER MODULES ...... 84
8.16 REMOVAL AND INSTALLATION OF HOPPER MOTOR MODULE .................................................................. 86
8.17 REMOVAL AND INSTALLATION OF MAIN MOTOR MODULE ...................................................................... 98
8.18 REMOVAL AND INSTALLATION OF WHEELS .......................................................................................... 102
8.19 REMOVAL AND INSTALLATION OF REJECT POCKET .............................................................................. 116
8.20 REMOVAL AND INSTALLATION OF REDIRECTOR AND SOLENOID ........................................................... 118
8.21 REMOVAL AND INSTALLATION OF GEARS ON SHAFTS OF FEEDING AND DISPENSING ROLLERS ............. 120
8.22 REMOVING AND INSTALLING CIS FRAME ASSEMBLY ........................................................................... 122
8.23 REMOVING AND INSTALLING THE REAR FRAME ASSEMBLY .................................................................. 125
8.24 REMOVAL AND INSTALLATION OF TOP COVER UNIT ASSEMBLY. .......................................................... 126
8.25 REMOVAL AND INSTALLATION OF DISPENSING ROLLERS SHAFT ASSEMBLY ......................................... 127