Dukane Infinity Series - Health and Safety Guidelines

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403-618-03 Infinity™ Series Servo Ultrasonic Press Systems User Manual

SECTION 2

Health and Safety

Main Page

Table of Contents3
SECTION 1 - Introduction6
Introduction7
Press System Overview7
General User Information7
Drawings and Tables8
Notes, Cautions and Warnings8
SECTION 2 - Health and Safety9
General Considerations10
Safe Operation10
Electrical Safety12
North American Power Grounding12
International Power Grounding12
Grounding for RFI Suppression13
Operate Switches13
STO Safety Modes13
Regulatory Agency Compliance14
SECTION 3 - Installation15
Before Installation16
When to Use Lockout / Tagout Devices16
AC Power Requirements17
Generators17
Thrusters17
Dukane HMI18
Unpacking the System18
Placement on Workbench18
Cable Connections22
System Inputs/Outputs Signal Pinouts on the J5 Connector23
System Inputs/Outputs Signal Descriptions on the J5 Connector24
SECTION 4 - Tooling Setup26
Tooling Setup for Model 43NTX1N27
Attaching the Fixture on the Base (43NTX1N)27
Installing the Ultrasonic Stack Module (43NTX1N)28
Removing the Ultrasonic Stack Module (43NTX1N)33
Removing the Module Block from the Stack (43NTX1N)35
Orienting the Stack/Horn (43NTX1N)36
Tooling Setup for Model 43NTX2N37
Attaching the Fixture on the Base (43NTX2N)37
Installing the Ultrasonic Stack Module (43NTX2N)38
Removing the Ultrasonic Stack Module (43NTX2N)41
Orienting the Stack/Horn (43NTX2N)43
Tooling Setup for Model 43NTX3N44
Attaching the Fixture on the Base (43NTX3N)44
Installing the Ultrasonic Stack Module (43NTX3N)45
Removing the Ultrasonic Stack Module (43NTX3N)48
Removing the Module Block from the Stack (43NTX3N)50
Orienting the Stack/Horn (43NTX3N)51
Tooling Setup for Model 43NTX4N52
Attaching the Fixture on the Base (43NTX4N)52
Installing the Ultrasonic Stack Module (43NTX4N)53
Removing the Ultrasonic Stack Module (43NTX4N)56
Removing the Module Block from the Stack (43NTX4N)58
Orienting the Stack/Horn (43NTX4N)59
Adjusting the Thruster Position (for X1, X3 and X4)60
Adjusting the Thruster Position (for X2)62
Aligning the Fixture (for All Models)64
SECTION 5 - Controls and Indicators65
Control and Indicators Overview66
Press System66
Press Controls and Display67
Operating Safety Switch Detail68
E-Stop Switch Detail68
HMI Connections69
SECTION 6 - Operation70
IQ Explorer 3 Overview71
Getting Started Using IQ Explorer 372
SECTION 7 - Specifications83
Thruster Specifications84
Operating Environment84
Model Outline Drawings85
Infinity™ Generator Number Guide86
Infinity™ System Number Guide87
SECTION 8 - Alarm Messages88
Alarm Messages89
SECTION 9 - Maintenance94
System Maintenance95
Six-Month Periodic Maintenance95
Contacting Dukane96
Dukane ISO Certification97
Contacting Dukane98

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