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DURASTAR DRAM30S1A - User Manual

DURASTAR DRAM30S1A
56 pages
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DURASTAR.COM1
INSTALLATION MANUAL
AIR HANDLER UNIT: 30K to 60K
DRAM30S1A, DRAM36S1A, DRAM48S1A, DRAM60S1A
FILTER COVER
Model Number:
Serial Number:
Purchase Date:
Installing Contractor Company Name:
208/230V 1ph 60 HZ 24V / RS485 Communicating
NOTE
This manual only refers to the models listed above. If you are installing the DRAM18F1A or
DRAM24F1A please refer to the manual included with that unit.
TIP
Capture relevant information about your Durastar mini-split equipment before it is
installed and write it above for future reference.
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Do you have a question about the DURASTAR DRAM30S1A and is the answer not in the manual?

Summary

Introduction and Manual Navigation

Manual Symbols Guide

Explains symbols for warnings, notes, and tips to guide user understanding.

Important Safety Precautions

Safe Operation and Maintenance

Details safety guidelines for operating, cleaning, and maintaining the air handler unit.

Electrical Safety Guidelines

Critical Electrical Warnings

Provides critical safety information and warnings before performing electrical or wiring work.

Installation and Operation Parameters

Installation Safety Protocols

Ensures safe installation practices and adherence to regulations for preventing hazards.

Recommended Operating Temperatures

Specifies the recommended indoor and outdoor temperature ranges for optimal air handler operation.

System Accessories

Included and Required Accessories

Lists both included and separately purchased accessories for installation.

Tools and Unit Dimensions

Installation Tools and Unit Dimensions

Lists required tools and provides physical dimensions for different model BTU capacities.

Filter and Parts Identification

Filter Size and Parts Identification

Details filter specifications and identifies key unit components with a diagram.

Installation Preparation

Location Selection Guidelines

Guidelines for choosing an appropriate location for the indoor unit, including do's and don'ts.

Unit Clearance Requirements

Clearances for Horizontal and Vertical Installation

Specifies clearance requirements for both horizontal and vertical installation orientations.

Installation Direction and Drainage

Direction Options and Drain Pan Notes

Illustrates airflow directions and highlights secondary drain pan recommendations.

Conversion Instructions

Steps 1-3: Filter, Cover, and Plate Removal

Instructions for removing the filter, upper cover, and evaporator cover plate.

Conversion Procedure Steps

Steps 4-5: Sensor Unplugging and Wire Tie Adjustment

Instructions to unplug sensors/EEV and adjust wire ties for cable slack.

Conversion Steps Continued

Steps 6-7: Evaporator Removal and Bracket Adjustment

Instructions for removing evaporator/drain pan and adjusting the mounting bracket.

Conversion Procedure Details

Steps 8-9: Coil Rotation and Sensor Reinstallation

Instructions to rotate coil, reinstall evaporator/pan, and re-tie sensor wires.

Final Conversion Steps

Steps 10-11: Secure Wire and Reinstall Covers

Instructions to secure sensor wire and reinstall evaporator/filter cover plates.

Air Handler Installation Process

Key Installation Steps

Covers ductwork, piping, optional heater, devices, and test run considerations.

Ductwork Requirements

Duct Installation, Sealing, and Air Source Warnings

Guidelines for ductwork, sealing, and warnings about return air sources.

Condensate Piping Installation

Drainage, Sealing, and Pan Requirements

Instructions for condensate drainage, sealing, and secondary drain pan requirements.

Drainage System Details

Drain Holes, Trap, and Outlet Clearance

Illustrates drain hole locations, trap configuration, and drainpipe outlet clearance warnings.

Refrigerant Piping Specifications

Piping Size and Length Limits

Table detailing refrigerant connection sizes, pre-charged refrigerant, and piping length limits.

Oil Trap Installation

Purpose and Placement of Oil Traps

Explains the necessity and placement of oil traps for systems with significant height differences.

Refrigerant Pipe Connection Steps

Pipe Cutting, Deburring, and Flaring

Steps for cutting, deburring, and flaring refrigerant pipes for leak-free connections.

Refrigerant Pipe Flaring Details

Flare Extension, Torque, and Shape

Details flare extension, torque values, and visual guides for correct flare dimensions and shapes.

Connecting Refrigerant Pipes

Pipe Connection and Tightening Procedure

Instructions for connecting pipes, including bending radius, oil application, and tightening.

Refrigerant Fitting Insulation

Torque, Flare Dimensions, and Insulation

Provides torque, flare dimensions, and instructions for insulating refrigerant fittings.

Wiring Overview

Power Wiring and Optional Heater Installation

Covers power wiring schematics and guidelines for optional electric heater installation.

Auxiliary Heater Information

Heater Compatibility, Data, and Installation

Details heater compatibility, electrical data, and step-by-step installation instructions.

Auxiliary Heater Installation Steps

Steps 3-6: Heater Assembly and Wiring

Instructions for removing covers, installing assembly, and connecting heater wiring.

Confirming Electric Heater Wiring

Steps 7-8: Cover Installation and Labeling

Instructions for installing covers and applying the circuit breaker label.

Final Wiring Connection Checks

Final checks to ensure wiring connections are secure and wire size is correct.

Electric Auxiliary Heating Diagrams

Wiring Diagrams for 5 KW, 8 KW;10 KW, and 15 KW Heaters

Provides detailed wiring diagrams for various electric auxiliary heating module capacities.

Indoor Unit Wiring Procedures

Signal Cable and Control Box Access

Guidance on signal cable prep, routing, sizing, and accessing the control box.

Connecting Wires to Terminals

Steps for connecting power and signal cables to the terminal block.

Communication Cable Wiring

Warnings and SW1 DIP Switch Setting

Contains warnings on power isolation and 24VAC connections, and SW1 DIP switch default.

Wiring Method Configurations

Connection Methods 1, 2, and 3 Wiring

Details wiring configurations for RS485 and 24V communication methods with thermostats/controllers.

Control Logic and Connectors

Indoor and Outdoor Unit Connector Functions

Details the purpose of connector terminals on both indoor and outdoor unit control boards.

24 V Thermostat Wiring Diagrams

Wiring Diagrams for Various Thermostat Types (4 H;2 C to 1 H;1 C)

Provides wiring diagrams for multiple thermostat configurations (e.g., 4H/2C, 3H/1C) with air handler.

LED Display Definitions

Operating Modes and Display Codes

Table defining LED display states for various operating modes, priorities, and fan speeds.

DIP Switch Settings Guide

DIP Switch Settings and Control Scenarios

Provides a guide to DIP switch settings and maps them to control scenarios.

DIP Switch Function Definitions

Definitions for SW1, SW2, SW3, SW4, and S3 Switches

Defines the functions of various DIP switches related to operation modes, timing, and adjustments.

DIP Switch Setting Details

S3 Rotary Switch and SW4 Usage

Explains the S3 rotary switch for temperature protection and SW4 for air flow/heater settings.

Air Volume Table (30 K & 36 K)

Air Volume Data for 30 K and 36 K Capacities

Tables showing airflow volumes (CFM) based on fan speed, heater kit, and control settings.

Air Volume Table (48 K & 60 K)

Air Volume Data for 48 K and 60 K Capacities

Tables showing airflow volumes (CFM) based on fan speed, heater kit, and control settings.

Optional Function Wiring

Condensate Overflow and Alarm Output Wiring

Instructions for connecting condensate overflow switches and utilizing the alarm output.

Additional Control Features

Humidifier, Dehumidification, and UV LED Wiring

Wiring for humidifier, dehumidification control via humidistat, and UV LED connections.

Power Specifications

Indoor and Outdoor Unit Electrical Data

Tables detailing electrical specifications (MCA, MOCP, voltage, FLA) for indoor and outdoor units.

Final System Checks

Test Run Importance, Checklist, and Leak Checks

Covers test run importance, pre-run checklist, electrical checks, and gas leak detection methods.

Test Run Procedures

Leak Check Points and Test Run Steps

Identifies leak check points and provides step-by-step instructions for performing the unit test run.

Troubleshooting Common Issues

Safety and Basic Operational Issues

Safety precautions and troubleshooting for common issues like mode changes or unit startup problems.

Troubleshooting Unit Behaviors

Troubleshooting Noises, Odors, and Responsiveness

Addresses common issues like unit noises, odors, fan operation, and system responsiveness.

Troubleshooting Performance Problems

Performance Issues, Indicator Lamps, and Unit Not Working

Troubleshooting for poor performance, flashing lamps, error codes, or unit failure.

Wiring Diagram Details

Indoor and Outdoor Unit Wiring Diagrams

Detailed diagrams showing connections to the indoor mainboard and outdoor unit.

Error and Operating Codes

List of Unit Error and Operating Codes

Comprehensive list of error and operating codes for indoor/outdoor units and system protection.

DURASTAR DRAM30S1A Specifications

General IconGeneral
Cooling Capacity30, 000 BTU/h
Voltage208/230V
Phase1
Frequency60 Hz
Heating Capacity30, 000 BTU/H
Motor TypePSC
Airflow1, 200 CFM

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