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DURAVANT Wulftec WCA-SMART - User Manual

DURAVANT Wulftec WCA-SMART
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SO #160831-1 | Emhart Teknologies - Stanley
User Reference Guide to
Wulftec Equipment
WCA-SMART

Questions and Answers

  • M
    Megan MooreSep 8, 2025
    How to resolve rotation Forward/Reverse motion problem in DURAVANT Stretch Wrapping Systems?
    • P
      Patricia AndersonSep 8, 2025
      To resolve a rotation Forward/Reverse motion problem, first try the machine in manual mode. Then, verify proper VFD functioning and check for proper operation of the 'Home' and 'Count' proximity sensors.
  • W
    William LeachSep 7, 2025
    What to do if push arm out during rotation of DURAVANT Stretch Wrapping Systems?
    • B
      Barbara WrightSep 7, 2025
      If the push arm is out during rotation, make sure all bolts are tightened properly on the wipe arm. Ensure proper air pressure is applied to the pneumatic system, and verify the proper retracted position proximity sensor operation. Adjust the proximity sensor to the optimal sensing range.
  • D
    Diamond WillisAug 22, 2025
    What to do if emergency stop is pressed on DURAVANT Wulftec WCA-SMART Stretch Wrapping Systems?
    • T
      Tanner LevyAug 22, 2025
      If the emergency stop is activated, release all E-stop push buttons. Then, re-arm the E-stop loop by pressing the rearm push button.
  • P
    Penny MartinezSep 4, 2025
    What to do if conveyor takes too long to send in DURAVANT Wulftec WCA-SMART?
    • S
      Sergio AyersSep 4, 2025
      If the conveyor takes too long to send, verify if the load is centered. Ensure there is no debris in front of the photoeye, and verify the photoeye's function.
  • K
    Kayla BrowningSep 3, 2025
    What to do if light curtain fault on DURAVANT Stretch Wrapping Systems?
    • S
      samuel01Sep 3, 2025
      If there is a light curtain fault, verify the light curtain and muting photoeyes alignment. Make sure the photoeyes are positioned at an angle (especially with reflective film). Make sure the muting signal reaches the light curtain.
  • C
    Christie RamirezSep 1, 2025
    What to do if oversized load on process conveyor of DURAVANT Wulftec WCA-SMART?
    • J
      James JonesSep 1, 2025
      If there is an oversized load on the process conveyor, remove any obstructing debris or the load itself. Then, make sure the load is centered properly and verify the proper functioning of the photoeye.
  • J
    Jesus SalasAug 31, 2025
    How to fix fence door locking problem in DURAVANT Stretch Wrapping Systems?
    • M
      Michael KellerAug 31, 2025
      To fix a fence door locking problem, verify that the lock is well inserted in the key switch. Verify all fence doors are locked (if applicable). Make sure the key switch is functioning properly.
  • L
    lmillerAug 30, 2025
    What to do if carriage gate open during rotation on DURAVANT Stretch Wrapping Systems?
    • H
      heidiwilliamsAug 30, 2025
      If the carriage gate is open during rotation, make sure the carriage gate is fully closed. Look through the hole on the carriage hood; the proximity status light (yellow in color) should be 'ON'.
  • V
    Vanessa HawkinsAug 29, 2025
    What to do if there is a lack of air pressure (under 40 PSI) in DURAVANT Wulftec WCA-SMART Stretch Wrapping Systems?
    • S
      Stephanie WoodAug 29, 2025
      If there is a lack of air pressure (under 40 PSI), verify if sufficient air pressure is applied to the pneumatic system. Also, verify for proper Filter-Regulator operation.
  • E
    Evan HinesAug 27, 2025
    What to do if low film warning on DURAVANT Stretch Wrapping Systems?
    • K
      Kirsten PerezAug 27, 2025
      If you receive a low film warning, replace the film roll.

Summary

Safety Instructions

General Safety Warnings

Emphasizes reading and understanding operating instructions before use.

Personal and Industrial Safety

Guidelines to prevent injuries and dangers to persons, environment, and the machine.

Personnel and Emergency Procedures

Specifies authorized personnel and actions for emergencies and accidents.

Safety Labels Overview

Alerts workers to potential hazards through labels placed on the equipment.

Installation and Setup

Moving, Storage, and Initial Inspection

Guidelines for machine transport, storage, and pre-installation checks.

Machine Installation Procedures

Detailed steps for unpacking, positioning, and connecting machine components.

Specialized Installation Procedures

Procedures for installing in-line top sheets, fence handles, and light curtains.

Components and Assemblies

WCA-SMART Main Components Overview

Identifies key parts of the WCA-SMART machine.

Machine Assemblies Descriptions

Detailed descriptions of major assemblies like enclosure, carriage, and drive systems.

Modes of Operation

Operational Modes Overview

Describes automatic, stop, alarm, reset, and manual modes of operation.

Controls and User Interface

Control Panel and Touch Screen Overview

Explains the primary controls and touch screen interface of the machine.

Automatic Page and Wrap Pattern Settings

Navigating the automatic page and configuring wrap patterns and load parameters.

Wrapping, Tension, and Film Roll Settings

Configuring wrapping settings, film tensions, and film roll specifications.

Advanced and Specialized Settings

Adjusting advanced parameters, top sheet options, and other specialized features.

Wrapper Manual Page Controls

Manual control functions for carriage, rotation, conveyors, and top sheet operations.

Maintenance and Adjustments

Maintenance Instructions and Safety

Procedures for safe maintenance, including lock-out/tag-out and general safety.

Component Adjustments

Detailed steps for adjusting sensors, switches, rollers, and gates for optimal performance.

Operation Modes and Film Handling

Step-by-step guides for operating the machine and loading film.

Pre-Stretch Configuration and Changes

Setting pre-stretch ratios and procedures for changing the pre-stretch mechanism.

General Maintenance Tasks

Routine upkeep for reducers, chains, bearings, gears, and lubrication systems.

Preventive Maintenance Calendar

Scheduled maintenance tasks based on weekly, monthly, semi-annual, and yearly intervals.

Troubleshooting Alarms

Alarm Resolutions and Solutions

Solutions for various alarms related to safety, motion, film handling, and top sheet operations.

Parts Reference

Ordering Spare Parts

Guidance on finding and ordering replacement parts through distributors.

DURAVANT Wulftec WCA-SMART Specifications

General IconGeneral
ManufacturerDURAVANT Wulftec
TypeAutomatic Turntable Stretch Wrapper
Load Capacity4, 000 lbs
Turntable Diameter65"
Power Requirements120 VAC, 15 A, 60 Hz
Film Width20"
Load Height80"
Load Weight4, 000 lbs
Pre-StretchUp to 250%
Wrapping SpeedUp to 30 cycles per hour

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