Installation Requirements
30 H-Max Series Adjustable Frequency Drive MN04008005E—September 2011
EMC Installation
The responsibility to comply with the legally stipulated limit
values and thus the provision of electromagnetic
compatibility is the responsibility of the end user or system
operator. This operator must also take measures to minimize
or remove emissions in the environment concerned (see
figure on Page 5). He must also use means to increase the
interference immunity of the system devices.
In a drive system (PDS) with frequency inverters, you should
take measures for electromagnetic compatibility (EMC) while
doing your planning, because changes or improvements to
the installation site, which are required in the installation or
while mounting, are normally associated with additional
higher costs.
The technology and system of a frequency inverter cause the
flow of high frequency leakage current during operation. All
grounding measures must therefore be implemented with
low impedance connections over a large surface area.
With leakage currents greater than 3.5 mA, in accordance
with VDE 0160 or EN 60335, either
●
the protective conductor must have a cross-section
10 mm
2
●
the protective conductor must be open-circuit monitored,
or
●
the second protective conductor must be fitted
For an EMC-compliant installation, we recommend the
following measures:
●
Installation of the frequency inverter in a metallic,
electrically conducting enclosure with a good connection
to earth
●
Shielded motor cables (short cable lengths)
Ground all conductive components and housings in a drive
system using as short a line as possible with the greatest
possible cross-section (Cu-braid).
EMC Measures in the Control Panel
For EMC-compatible installation, connect all metallic parts of
the device and the switching cabinet together over broad
surfaces and so that high-frequencies will be conducted.
Mounting plates and cabinet doors should make good
contact and be connected with short HF-braided cables.
Avoid using painted surfaces (anodized, chromized). An
overview of all EMC measures is provided in the figure on
Page 31.
Install the frequency inverter as directly as possible (without
spacers) on a metal plate (mounting plate).
Route input and motor cables in the switch cabinet as close
to the ground potential as possible. This is because free
moving cables act as antennas.
When laying HF cables (for example, shielded motor cables)
or suppressed cables (for example, input supply cables,
control circuit and signal cables) in parallel, a minimum
clearance of 11.81 in (300 mm) should be ensured in order to
prevent the radiation of electromagnetic energy. Separate
cable routing should also be ensured when large voltage
potential differences are involved. Any necessary crossed
cabling between the control signal and power cables should
always be implemented at right angles (90 degrees).
Never lay control or signal cables in the same duct as power
cables. Analog signal cables (measured, reference and
correction values) must be shielded.
Earthing
The ground connection (PE) in the cabinet should be
connected from the input supply to a central earth point
(mounting plate). All protective conductors should be routed
in star formation from this earth point and all conductive
components of the PDS (frequency inverter, motor reactor,
motor filter, main choke) are to be connected.
Avoid ground loops when installing multiple frequency
inverters in one cabinet. Make sure that all metallic devices
that are to be grounded have a broad area connection with
the mounting plate.
Screen Earth Kit
Cables that are not shielded work like antennas (sending,
receiving). Make sure that any cables that may carry
disruptive signals (for example, motor cables) and sensitive
cables (analog signal and measurement values) are shielded
apart from one another with EMC-compatible connections.
The effectiveness of the cable shield depends on a good
shield connection and a low shield impedance.
Use only shields with tinned or nickel-plated copper braiding.
Braided steel shields are unsuitable.
Control and signal lines (analog, digital) should always be
grounded on one end, in the immediate vicinity of the supply
voltage source (PES).
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