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Page i-1
IL17562BH04Effective 10/02
CONTENTS
Description
SECTION 1—INTRODUCTION ........................................................ 1-2
1.0 General .............................................................................. 1-2
1.1 Replacing the IQ1000 II with MP-3000 ............................. 1-2
1.2 MP-3000 Enhancements .................................................. 1-2
1.3 Use of Manual ................................................................... 1-3
SECTION 2—PRODUCT OVERVIEW.............................................. 2-1
2.0 General Overview .............................................................. 2-1
2.1 Optimum Motor Protection ............................................... 2-1
2.2 Motor Starting and Control Functions .............................. 2-1
2.3 User Interface .................................................................... 2-2
SECTION 3—MP3000 TECHNICAL SPECIFICATIONS ................. 3-1
SECTION 4—OPERATOR PANEL ................................................... 4-1
4.0 General Description .......................................................... 4-1
4.1 Default Mode ..................................................................... 4-1
4.2 Monitor Mode .................................................................... 4-1
4.3 View Settings and Program Mode .................................... 4-2
4.4 History Mode ..................................................................... 4-2
4.5 Log Mode .......................................................................... 4-2
SECTION 5—PROGRAMMING THE MP-3000 ............................... 5-1
5.0 General .............................................................................. 5-1
5.1 Page 1, SP MOTOR, Settings P1L1 to P1L8 .................... 5-1
5.2 Page 2, SR RTD, Settings P2L1 to P2L10 ........................ 5-3
5.3 Page 3, SP TRIP, Settings P3L1 to P3L14 ........................ 5-4
5.4 Page 4, SP ALARM, Settings P4L1 to P4L8 ..................... 5-5
5.5 Page 5, SP START, Settings P5L1 to P5L12 .................... 5-5
5.6 Page 6, SP DI 1 ................................................................. 5-7
5.7 Page 7, SP DI 2 ................................................................. 5-7
5.8 Page 8, SP AREL, Settings P8L1 to P8L22 ...................... 5-7
5.9 Page 9, SP AUX1, Settings P9L1 to P9L25 ...................... 5-8
5.10 Page 10, SP AUX2, Settings P10L1 to P10L23 ................ 5-8
5.11 Page 11, SP A OUT ........................................................... 5-8
5.12 Page 12, SP SYS, Settings P12L1 to P12L18 .................. 5-9
5.13 Page 13, SP TEST, Settings P13L1 to P13L8 ................. 5-11
5.14 Page 14, SP RESET, Settings P14L1 to P14L4 .............. 5-11
SECTION 6—INSTALLATION AND WIRING ................................... 6-1
6.1 Mounting ........................................................................... 6-1
6.2 Wiring—General ................................................................ 6-1
SECTION 7—STARTUP ................................................................... 7-1
7.0 General .............................................................................. 7-1
7.1 Power-off Checks .............................................................. 7-1
7.2 Initial AC Power Checks .................................................... 7-1
7.3 Initial Checking with AC Power to Relay .......................... 7-1
7.4 Further Checking of the Relay with AC Power ................. 7-2
7.5 Checking Data Communications ...................................... 7-2
7.6 Entering Relay Settings ..................................................... 7-2
7.7 Checking Contact Outputs ............................................... 7-2
7.8 Checking the Complete Motor Drive System ................... 7-2
SECTION 8—MOTOR THERMAL PROTECTION BASICS ............ 8-1
8.0 General .............................................................................. 8-1
8.1 Sensing Inputs .................................................................. 8-1
8.2 Protective Functions ......................................................... 8-1
SECTION 9—APPLICATIONS AND SETTINGS.............................. 9-1
9.0 General .............................................................................. 9-1
9.1 Motor Protection ............................................................... 9-1
9.2 Motor Cycle Monitoring .................................................... 9-4
9.3 AC Line Interruptions ........................................................ 9-5
SECTION 10—DATA COMMUNICATIONS ................................... 10-1
10.1 General ............................................................................ 10-1
10.2 Choosing a PONI ............................................................ 10-1
10.3 Mounting the PONI ......................................................... 10-1
10.4 Connecting the PONI to the relay ................................... 10-1
10.5 Connecting the PONI to the network or host ................. 10-1
10.6 Emulating the IQ 1000 II with IMPACC host systems,
B-PONI, and some D-PONIs ........................................... 10-2
10.7 PowerNet INCOM communications protocol .................. 10-4
SECTION 11—TESTING ................................................................. 11-1
11.0 General ............................................................................ 11-1
11.1 What to test ..................................................................... 11-1
11.2 Tests on a Running Motor................................................ 11-1
11.3 Verifying Current Inputs ................................................... 11-1
11.4 Bench Test of Current Inputs ........................................... 11-1
11.5 Testing the Trip Relay ...................................................... 11-1
11.6 Testing the Alarm Relay ................................................... 11-1
11.7 Testing the AUX1 Relay ................................................... 11-1
11.8 Testing the AUX2 Relay ................................................... 11-1
11.9 Testing the Analog Output ............................................... 11-1
11.10 Checking Discrete Input 1 ............................................... 11-2
11.11 Checking Discrete Input 2 ............................................... 11-2
SECTION 12—TROUBLESHOOTING ............................................ 12-1
12.0 General ............................................................................ 12-1
12.1 Panel Operations ............................................................. 12-1
12.2 Troubleshooting the MP-3000 Monitored Equipment ...... 12-1
12.3 Troubleshooting the MP-3000 ......................................... 12-2
12.4 Technical Assistance ....................................................... 12-2
SECTION 13—DRAWOUT CASE OPTION FOR THE MP-3000
MOTOR PROTECTION RELAY ...................................................... 13-1
13.1 Introduction ..................................................................... 13-1
13.2 General Description ........................................................ 13-1
13.3 Installation ....................................................................... 13-1
13.4 Wiring and Setup............................................................. 13-4
13.5 Application Considerations ............................................. 13-8
13.6 Drawout Operation .......................................................... 13-9
13.7 Warranty and Liability information .................................. 13-9
13.8 Technical Assistance ....................................................... 13-9
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