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Eko-Vimar Orlanski Orlan - User Manual

Eko-Vimar Orlanski Orlan
30 pages
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Installation, Operation
And Maintenance Manual
Wood gasification boilers from 18-80 kW (85-275
kBtu)
O
rlan
®
ISO
9001
Often copied but never duplicated

Table of Contents

Other manuals for Eko-Vimar Orlanski Orlan

Questions and Answers

  • S
    sierra21Aug 15, 2025
    Why my Eko-Vimar Orlanski Orlan does not reach the temperature needed?
    • K
      Kristin AustinAug 15, 2025
      There are several reasons why your Eko-Vimar Orlanski Boiler may not be reaching the desired temperature: - Problems starting fire. - The wood you're using is too moist, so use properly seasoned wood. - The primary or secondary air conduit is choked (call service). - The smoke tube of the heat exchanger is choked, so clean it with the supplied cleaning shield or call service. - There's wrong regulation of the air and wood gas (call service). - The nozzle or fan's gasket is damaged (replacement part needed). - The fan itself is damaged (replacement needed).
  • J
    James GriffinAug 18, 2025
    What to do if the regulator does not work on Eko-Vimar Orlanski Orlan Boiler?
    • P
      Patrick RangelAug 18, 2025
      If the regulator on your Eko-Vimar Orlanski Boiler isn't working, consider these potential causes: - There's no power, so check the wiring and circuit breakers. - The fuse is damaged, so replace the fuse. - The live wire conduit is damaged, so inspect and repair the wire. - The temperature sensor or the regulator itself could be damaged, in which case you should call service.
  • C
    Catherine LeeAug 21, 2025
    How to prevent explosion in Eko-Vimar Orlanski Orlan Boiler firebox?
    • S
      Stephanie FrancoAug 21, 2025
      Explosions or puffing in the firebox of your Eko-Vimar Orlanski Boiler can occur due to: - Problems with startup. - Chimney draft being too low (below 0.40”wc), so rebuild the chimney or consider using a WKO exhaust fan. - Chimney draft being too intensive (over .080”wc), so use an exhaust regulator. - Wood being too small or too dry, so mix with larger humidity fuel to increase humidity level (should be about 15-35%). - Clogged heat exchanger tubes, so clean the exchanger or call service.
  • V
    Vincent SmithAug 26, 2025
    Why is the blower fan not working on my Eko-Vimar Orlanski Orlan Boiler?
    • D
      dgregoryAug 26, 2025
      If the blower fan on your Eko-Vimar Orlanski Boiler isn't working, it could be due to: - Thermal protection engaging, so investigate reasons for boiler overheating. - No power in the regulator, so check the fuse and wiring. - The fan being damaged (call service for fan replacement). - The regulator being damaged (call service). - The fan being blocked, so inspect and clean the fan.
  • K
    kristinrobinsonAug 28, 2025
    How to fix smoke coming out of the loading door of Eko-Vimar Orlanski Boiler?
    • W
      wooddawnAug 28, 2025
      If you're experiencing smoke coming out of the loading door when it's closed on your Eko-Vimar Orlanski Boiler, it might be due to: - A leak on a seal rope, so adjust the door hinge per instructions. - A worn seal rope, so replace the rope or call service. - A damaged door, so replace the door.
  • J
    Jamie GonzalesSep 1, 2025
    Why is my Eko-Vimar Orlanski Orlan blower fan making noise?
    • J
      Jonathan CampbellSep 1, 2025
      A noisy blower fan in your Eko-Vimar Orlanski Boiler can be caused by: - Damaged bearings or condenser (call service for fan replacement). - Loosened fan clips, so check and tighten the clips. - Dirty fan blades, so clean and check. - Debris in the fan cover, so clean and check.
  • D
    Debbie PooleSep 4, 2025
    What causes smoke coming out of the cleaning cover on Eko-Vimar Orlanski Boiler?
    • L
      llopezSep 4, 2025
      Smoke coming out of the cleaning cover of your Eko-Vimar Orlanski Boiler may be due to: - A leak on a seal rope, so repair or replace the rope or call service. - A worn seal rope, so replace the rope. - A warped cover due to overheating, so replace the cover or call service.
  • E
    Emily NelsonSep 7, 2025
    What to do if Eko-Vimar Orlanski Orlan Boiler blower fan is working poorly?
    • A
      Amanda Brown MDSep 7, 2025
      If the blower fan on your Eko-Vimar Orlanski Boiler is working poorly, it may be caused by: - Dirty fan blades, so check and clean them. - Creosote on the fan cover, so check and clean it.
  • P
    palmerdebraSep 12, 2025
    Why does smoke come out while loading my Eko-Vimar Orlanski Orlan Boiler?
    • C
      Cassandra HallSep 12, 2025
      If smoke is coming out of your Eko-Vimar Orlanski Boiler while loading (though a little smoke is acceptable), consider these causes: - Strong winds blowing the smoke back into the chimney, so consider installing a special chimney cap. - An inadequate chimney, so consult a chimney maintenance professional (chimney sweep).

Summary

Introduction and Boiler Overview

Introduction to Orlan EKO Boilers

General introduction to the Orlan EKO Wood Gasification boiler and its features.

Wood Gasification Process Explained

Explanation of the downdraft wood gasification process and its efficiency.

Key Boiler Components Identification

Lists and identifies the key components of the Orlan EKO boiler.

Safety and System Design

Critical Safety Precautions

Critical safety information for boiler system design, installation, operation, and maintenance.

Chimney and Flue System Specifications

Requirements and specifications for the chimney and flue connection to the boiler.

Hot Water Storage and System Protection

Recommendations for storage tanks and protection during power/pump failures.

Boiler Placement and Combustion Air

Guidelines for selecting proper location and ensuring adequate combustion air supply.

Installation and Piping

Packing List and Initial Setup

Contents of the boiler shipment and initial setup procedures.

Boiler Piping and Mixing Valve

Important considerations for connecting the boiler to the heating system piping and mixing valve.

System Diagrams and Design Possibilities

Diagrams showing system configurations and various piping design possibilities.

System Filling and Controller Connections

Procedure for filling the boiler and connecting pumps and thermostats to the controller.

Controller Operation and Settings

RK-2001 UA Controller Features and Functions

Identification of controller features and a detailed list of its parameters and functions.

Understanding Controller Operations

Explanation of how the controller manages boiler temperature, fan, and pump status.

Boiler Operation and Fuel Management

Boiler Operation Warnings and Fuel Selection

Key warnings for operation and guidelines on recommended wood fuel types and moisture.

First-Time Boiler Startup Procedure

Step-by-step instructions for starting the EKO gasification boiler for the first time.

Boiler Shutdown and Air Inlet Settings

Procedures for shutting down the boiler and setting air inlets for optimal combustion.

Boiler Maintenance and Care

Cleaning Tools and Fan Maintenance

Description of cleaning tools and guidelines for fan maintenance.

Heat Exchanger Tube Cleaning Procedures

Instructions for cleaning heat exchanger tubes on Super 1 and Standard models.

Seal Integrity and Off-Season Preparation

Ensuring seal integrity and preparing the boiler for the off-season.

Troubleshooting Common Issues

Boiler Temperature and Smoke Troubleshooting

Diagnosing and resolving problems with boiler temperature and smoke emission.

Regulator, Fan, and Firebox Troubleshooting

Resolving issues with regulator, fan, firebox, draft, and heat exchangers.

Technical Specifications and Warranty

RK-2001 UA Controller Specifications

Technical specifications and service parameters for the RK-2001UA controller.

Boiler Model Technical Data

Technical data including power, efficiency, weight, and dimensions for various Orlan models.

Warranty Terms and Exclusions

Details of the limited warranty for the boiler body and components, including exclusions.

Eko-Vimar Orlanski Orlan Specifications

General IconGeneral
BrandEko-Vimar Orlanski
ModelOrlan
CategoryBoiler
LanguageEnglish

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