76 100-214-251 REV. 05
5.1 Technical Specifications
5.1.1 Physical Description
The Branson 2000 Series Integrated Welders, IW and IW+ Models, are self-contained
ultrasonic plastics assembly systems that combine power supply, controls, indicators, and
welding stand in a compact bench unit. Its compact footprint conserves work space. It can
be used for ultrasonic welding, inserting, staking, spot welding, swaging, and degating
thermoplastic parts. It can be operated manually, semi-automated or automated systems.
The Integrated Welder’s control system is microprocessor-based, and controls the welding
process while providing a level of user interface through a membrane keypad and alpha-
numeric display. It employs fan-forced cooling and it is intended for vertical placement.
The front panel display and user controls are intended to be accessible from a comfortable
position for and end user (operator), which means that the unit should be installed
approximately 3 feet off the floor.
The welder weighs approximately 145 pounds. For physical dimensions, refer to Figure 4.4
2000IW/IW+ Integrated Welder Dimensional Drawing
5.1.2 Electrical Requirements
5.1.3 Pneumatic Requirements
The factory compressed air supply must be “clean (to a 5 micron level), dry and
unlubricated” air with a regulated maximum pressure of 100 psig (690 kPa). Depending
on your application, the welder requires between 35 to 100 psi. The welder includes an in-
Table 5.1 Environmental Specifications
Environmental Concern Acceptable Range
Humidity 30% to 95%, non-condensing
Ambient Operating Temperature +5° C to +50° C (41° F to 122° F)
Storage / Shipping Temperature
-25° C to +55° C (-13° F to +131° F);
up to +70° C (+158° F) for 24 hours
Operating Altitude Up to 1000 m
IP Rating 2X
Table 5.2 Electrical Requirements
1100 W 100V - 120V 13 Amp Max. @ 100V / 17Amp CB NEMA 5-15P Plug
1100 W 200V - 240V 6.5 Amp Max. @ 200V / 8 Amp CB None supplied
2200 W 200V - 240V 14 Amp Max. @ 200V / 17 Amp CB None supplied
3300 W 200V - 240V 21 Amp Max. @ 200V / 20 Amp CB None supplied
100-214-251 IWoper.book Page 76 Friday, June 16, 2017 4:12 PM
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