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Emerson Branson 2000 Series User Manual

Emerson Branson 2000 Series
135 pages
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2000IW/IW+
Integrated Welder
Branson Ultrasonics Corporation
41 Eagle Road
Danbury, CT 06813-1961 USA
(203) 796-0400
http://www.bransonultrasonics.com
100-214-251 - REV. 05
Instruction Manual
100-214-251 IWoper.book Page i Friday, June 16, 2017 4:12 PM

Table of Contents

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Emerson Branson 2000 Series Specifications

General IconGeneral
BrandEmerson
ModelBranson 2000 Series
CategoryWelding System
LanguageEnglish

Summary

Chapter 1: Safety and Support

1.1 Safety Requirements and Warnings

Explains safety symbols, icons, and general safety information for ultrasonic welding.

1.4 How to Contact Branson

Lists contact information and procedures for obtaining assistance from Branson.

1.5 Returning Equipment for Repair

Details the process for returning equipment for repair, including obtaining an RGA number.

1.6 Obtaining Replacement Parts

Provides contact information and procedures for ordering replacement parts from the Branson Parts Store.

Chapter 2: The 2000IW/IW+ Welder

2.5 Front Panel Controls

Explains the function and operation of each control on the welder's front panel.

2.7 System Inputs/Outputs

Details the inputs and outputs for controlling the weld cycle and monitoring the welder's hardware.

Chapter 3: Delivery and Handling

Chapter 4: Installation and Setup

4.4 Installation Requirements

Covers location, dimensions, environmental, electrical, and air requirements for installation.

4.5 Installation Steps

Details the procedures for mounting the stand, connecting power, and setting up the system.

4.8 Assemble the Acoustic Stack

Provides step-by-step instructions for assembling the converter, booster, and horn components.

4.9 Installing the Ultrasonic Stack in the Integrated Welder

Guides the user through the process of installing the assembled ultrasonic stack into the welder.

4.10 Adjusting Welder Height and Aligning the Horn

Explains how to adjust the welder's height and align the horn for optimal welding efficiency.

4.11 Adjusting the Mechanical Stop

Details how to adjust the mechanical stop to prevent horn contact with the fixture when no workpiece is present.

4.12 Testing the Installation

Outlines the procedure for testing the installation to ensure the welder is functional.

Chapter 5: Technical Specifications

Chapter 6: Operation

Chapter 7: Maintenance

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