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Epson G10 Series User Manual

Epson G10 Series
82 pages
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SCARA ROBOT
G10 / G20 series
MANIPULATOR MANUAL
Rev.2 EM082R1662F

Table of Contents

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Epson G10 Series Specifications

General IconGeneral
BrandEpson
ModelG10 Series
CategoryRobotics
LanguageEnglish

Summary

EPSON SCARA Robot G10/G20 Series Manipulator Manual

Foreword

Warranty

Trademarks and Notices

Inquiries and Service Center

Manufacturer and Supplier Information

Before Reading This Manual

Structure of Control System

Describes compatible controller and software combinations for the robot system.

Turning ON/OFF Controller

Instructions on properly powering the robot system components on and off.

Shape of Motors

Notes that motor shapes may vary based on manipulator specifications.

Setting by Using Software

Indicates that setting procedures using software are marked with a specific icon.

1. Safety

1.1 Conventions

Explains safety symbols (Warning, Caution) and their meanings.

1.2 Design and Installation Safety

Safety precautions for personnel designing and installing the robot system.

1.3 Operation Safety

Safety guidelines for qualified operators to follow during robot system operation.

1.4 Emergency Stop

Procedure for using the emergency stop and information on free running distance.

1.5 Emergency Movement Without Drive Power

How to manually move robot joints and arms in emergency mode.

1.6 Manipulator Labels

Identifies safety labels attached to the manipulator and their meanings.

2. Specifications

2.1 Features of G10 series and G20 series Manipulators

Highlights key features and advantages of the G10 and G20 manipulator series.

2.2 Model Number and Model Differences

Explains the model number nomenclature and differences between variants.

2.3 Part Names and Outer Dimensions

Identification of manipulator parts and their overall external dimensions.

2.3.1 Table Top Mounting

Details the parts and dimensions for the table-top mounting configuration.

Cleanroom-model G10/G20-***C

Illustrates additional parts and specifications for Cleanroom models.

2.3.2 Wall Mounting

Details the parts and dimensions for the wall-mounting configuration.

Cleanroom-model G10/G20-***CW

Shows additional parts for wall-mounted Cleanroom models.

2.3.3 Ceiling Mounting

Details the parts and dimensions for the ceiling-mounting configuration.

Cleanroom-model G10/G20-***CR

Illustrates additional parts for ceiling-mounted Cleanroom models.

2.4 Specifications

Comprehensive table of technical specifications for G10 and G20 manipulators.

3. Environments and Installation

3.1 Environmental Conditions

Specifies required ambient conditions for optimal and safe manipulator operation.

3.2 Base Table

Requirements for the base table used for anchoring the manipulator.

3.3 Mounting Dimensions

Detailed dimensional information for table top, wall, and ceiling mounting.

3.4 Unpacking and Transportation

Instructions and precautions for safely unpacking and transporting the manipulator.

3.4.1 Precautions for Transportation

Important safety warnings for handling and moving the manipulator during transport.

3.5 Installation Procedure

Step-by-step guide for installing the standard manipulator in different mounting configurations.

3.5.1 Table Top Mounting

Detailed steps for installing the manipulator using the table top mounting method.

3.5.2 Wall Mounting

Detailed steps for installing the manipulator using the wall mounting method.

3.5.3 Ceiling Mounting

Detailed steps for installing the manipulator using the ceiling mounting method.

3.5.4 Cleanroom-model

Specific installation steps for cleanroom-compatible manipulator models.

3.6 Connecting the Cables

Instructions for properly connecting power and signal cables to the manipulator and controller.

3.7 User Wires and Pneumatic Tubes

Information on user electrical wires, pneumatic tubes, and their connectors.

3.8 Relocation and Storage

Guidelines and safety precautions for moving and storing the manipulator.

3.8.1 Precautions for Relocation and Storage

Safety warnings for handling and securing the manipulator during relocation or storage.

3.8.2 Table Top Mounting

Steps and precautions for relocating/storing the manipulator in table top configuration.

3.8.3 Wall Mounting

Steps and precautions for relocating/storing the manipulator in wall configuration.

3.8.4 Ceiling Mounting

Steps and precautions for relocating/storing the manipulator in ceiling configuration.

4. Setting of End Effectors

4.1 Attaching an End Effector

Guidelines for attaching end effectors, including shaft and brake release button operation.

4.2 Attaching Cameras and Valves

Information on using threaded holes on Arm #2 for attaching cameras and valves.

4.3 Weight and Inertia Settings

How to set weight and inertia parameters for optimal manipulator performance.

4.3.1 Weight Setting

Procedure for setting manipulator weight parameters based on load capacity.

Load on the Arm

Calculating equivalent weight for attached equipment and entering it into the weight parameter.

4.3.2 Inertia Setting

Procedure for setting manipulator inertia parameters for optimal performance.

Moment of inertia of load on the shaft

Setting the moment of inertia parameter and its effect on acceleration/deceleration.

Eccentric Quantity and the Inertia Setting

Setting eccentric quantity parameter and its impact on manipulator performance.

Eccentric quantity of load on the shaft

Setting the eccentric quantity parameter and its effect on acceleration/deceleration.

Calculating the Moment of Inertia

Examples of formulas for calculating the moment of inertia of various load shapes.

4.4 Precautions for Auto Acceleration/Deceleration of Joint #3

Precautions for adjusting acceleration/deceleration based on Joint #3 position.

5. Motion Range

5.1 Motion Range Setting by Pulse Range (for All Joints)

Setting motion range using pulse values for all joints.

5.1.1 Max. Pulse Range of Joint #1

Setting the maximum pulse range for Joint #1.

5.1.2 Max. Pulse Range of Joint #2

Setting the maximum pulse range for Joint #2.

5.1.3 Max. Pulse Range of Joint #3

Setting the maximum pulse range for Joint #3.

5.1.4 Max. Pulse Range of Joint #4

Setting the maximum pulse range for Joint #4.

5.2 Motion Range Setting by Mechanical Stops

Physically limiting manipulator motion range using mechanical stops.

5.2.1 Setting the Mechanical Stops of Joints #1 and #2

How to set mechanical stops for Joints #1 and #2 using bolts.

Joint #2 Mechanical Stops

Details for setting mechanical stops for Joint #2 across different mounting types.

5.2.2 Setting the Mechanical Stop of Joint #3

Procedure for setting the lower limit mechanical stop for Joint #3.

5.4 Standard Motion Range

Diagrams and values for the default maximum motion range of the manipulator.

6. Maintenance Parts List

Parts by Environment Model

Lists parts categorized by standard and cleanroom environment models.

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