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Epson SCARA ROBOT User Manual

Epson SCARA ROBOT
216 pages
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Rev.21 EM183R3621F
SCARA ROBOT
G6 series
MANIPULATOR MANUAL

Table of Contents

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Epson SCARA ROBOT Specifications

General IconGeneral
TypeSCARA Robot
ApplicationsAssembly, Pick and Place, Dispensing, Packaging
MountingFloor, Wall, Ceiling
Communication InterfaceEthernet, RS-232, USB
Repeatability±0.01 mm to ±0.02 mm

Summary

Setup & Operation

Safety

Safety considerations for robot system installation and operation, including conventions and warnings.

Design and Installation Safety

Safety considerations for robot system design and installation personnel.

Ball Screw Spline Strength

Details allowable load values and calculation for ball screw spline integrity.

Operation Safety Guidelines

Critical safety guidelines for operating personnel to prevent accidents.

Emergency Stop Procedures

Procedures and precautions for using emergency stop functions with different controllers.

Emergency Manual Movement

Instructions for manually moving robot arm joints when power is off.

CP Motion ACCELS Settings

How to set acceleration/deceleration for CP motions based on load and height.

Warning Label Identification

Identifies warning label locations and their associated safety notes.

Specifications

G6 Series Manipulator Features

Highlights key performance and design features of the G6 series manipulators.

Model Numbering and Differences

Explains model naming conventions and variations in G6 series robots.

Part Names and Dimensions

Details part identification and overall dimensions for table top configurations.

Table Top Mounting Dimensions

Details part identification and overall dimensions for table top configurations.

Comprehensive Specifications

Comprehensive table of technical specifications for G6 series manipulators.

Setting the Manipulator Model

Guide on configuring the manipulator model settings, with caution on improper setup.

Environments and Installation

Environmental Conditions for Operation

Specifies suitable ambient conditions for robot system operation and installation.

Base Table Requirements

Requirements and considerations for selecting or preparing a base table for manipulator mounting.

Mounting Configuration Dimensions

Provides diagrams and dimensions for various mounting configurations (Table Top, Wall, Ceiling).

Unpacking and Transport Procedures

Safe procedures for unpacking and transporting the manipulator unit.

Robot System Installation

Step-by-step guide for installing the manipulator in a table top configuration.

Table Top Installation Guide

Step-by-step guide for installing the manipulator in a table top configuration.

Wall Mounting Installation

Instructions for safely mounting the manipulator onto a wall.

Ceiling Mounting Installation

Procedures for installing the manipulator in a ceiling mount configuration.

Cleanroom-model Installation

Specific installation steps for the Cleanroom-model manipulator.

Protected-model Installation Precautions

Important considerations when installing the Protected-model manipulator.

Cable Connection Procedures

Detailed instructions and safety precautions for connecting manipulator cables.

User Wiring and Pneumatic Tubes

Information on user-accessible wiring and pneumatic tube specifications.

Setting of End Effectors

End Effector Attachment

Guidelines and precautions for attaching end effectors to the manipulator shaft.

Load Weight and Inertia Settings

How to set weight and inertia parameters for optimal manipulator performance.

Inertia Setting for Joint #4

Setting the moment of inertia parameter for Joint #4 for optimal performance.

Eccentric Quantity and Inertia

Guidelines for setting eccentric quantity and its impact on performance.

Motion Range

Motion Range via Pulse Settings

How to control manipulator motion range using pulse limits for all joints.

Maintenance

Safety Maintenance Procedures

Procedures and precautions for performing safe maintenance on the robot system.

General Maintenance

Describes maintenance inspections and procedures for preventing trouble.

Maintenance Inspection Schedule

Schedule and points for routine maintenance inspections to ensure reliability.

Overhaul and Parts Replacement

Guidelines and recommended intervals for overhauling or replacing manipulator parts.

Greasing Procedures

Procedures and intervals for greasing critical moving parts like ball screws and gear units.

Hexagon Socket Bolt Tightening

Proper torque specifications and procedures for tightening hexagon socket head cap bolts.

Motor and Controller Origin Matching

Steps to match motor and controller origins after part replacement for correct operation.

Maintenance Parts Layout

Diagram showing maintenance part locations for table top mounted manipulators.

Table Top Mount Parts Layout

Diagram showing maintenance part locations for table top mounted manipulators.

Wall Mount Parts Layout

Diagram showing maintenance part locations for wall mounted manipulators.

Ceiling Mount Parts Layout

Diagram showing maintenance part locations for ceiling mounted manipulators.

Covers

Arm Top Cover Removal/Installation

Instructions for removing and installing the arm top cover, with safety warnings.

Arm Bottom Cover Removal

Procedures for removing and installing the arm bottom cover.

Arm #1 Cover Removal/Installation

Details for removing and installing arm #1 covers (caps and side covers).

Connector Plate Handling

Instructions and warnings for removing and installing the connector plate.

Connector Sub Plate Handling

Procedures for removing and installing the connector sub plate.

User Plate Removal/Installation

Steps for removing and installing the user plate.

Maintenance Plate Removal/Installation

Steps for removing and installing the maintenance plate.

Base Bottom Cover Removal

Procedure for removing the base bottom cover, primarily for gasket replacement.

Cable

Cable Unit Replacement

Procedure for replacing the manipulator's cable unit.

Wiring Diagrams

Electrical diagrams illustrating signal and power cable connections.

M/C Cable Replacement

Procedure for replacing the M/C (Motor Control) cable unit.

Arm #1

Joint #1 Motor Replacement

Step-by-step guide for replacing the Joint #1 motor.

Joint #1 Reduction Gear Unit Replacement

Instructions for replacing the Joint #1 reduction gear unit components.

Arm #2

Joint #2 Motor Replacement

Step-by-step guide for replacing the Joint #2 motor.

Joint #2 Reduction Gear Unit Replacement

Instructions for replacing the Joint #2 reduction gear unit components.

Arm #3

Joint #3 Motor Replacement

Step-by-step guide for replacing the Joint #3 motor.

Timing Belt Replacement (Joint #3)

Procedure for replacing the timing belt on the manipulator.

Brake Replacement (Joint #3)

Instructions for replacing the brake assembly on the manipulator.

Arm #4

Joint #4 Motor Replacement

Step-by-step guide for replacing the Joint #4 motor.

Timing Belt Replacement (Joint #4)

Procedure for replacing the timing belt on the manipulator.

Brake Replacement (Joint #4)

Instructions for replacing the brake assembly on the manipulator.

Bellows

Bellows Removal and Installation

Procedures for removing and installing bellows, with dust precautions.

Ball Screw Spline Unit

Greasing the Ball Screw Spline Unit

Guide for greasing the ball screw spline unit to ensure smooth operation.

Ball Screw Spline Unit Replacement

Procedure for replacing the ball screw spline unit.

Lithium Battery

Lithium Battery Replacement

Step-by-step guide for replacing the lithium battery unit.

Battery Board Replacement

Procedure for replacing the battery board.

LED Lamp

LED Lamp Replacement

Procedure for replacing the LED lamp on the manipulator.

Calibration

Understanding Calibration

Explanation of why calibration is necessary after parts replacement.

Robot Calibration Wizard Procedure

Detailed steps for performing robot calibration using the EPSON RC+ wizard.

Accurate Joint #2 Calibration

Method for accurately calibrating Joint #2 using specific arm orientations.

Calibration Without Wizard

Alternative calibration method without using the calibration wizard software.

Maintenance Parts List

Common Maintenance Parts List

Table listing common parts, their codes, and maintenance/overhaul references.

Parts by Environment Model

Lists parts specific to different manipulator environment models (Standard, Cleanroom, Protected).

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