ESAB 200i - Page 199

Manual 0560956430 199 TORCH DATA 100i-400i
Aluminum
Flow Rates (SLPM / SCFH)
400A
H35 N₂
Preow
- / - 207 / 439
H35 Plasma / N₂ Shield
Culow
47 / 100 173 / 367
Shield Cup
Shield Cap
Shield Gas
Distributor
Tip
Gas
Distributor
Electrode
Cartridge Assembly
This Art Is For Reference Only
Art# A-10444
Shield Cup Shield Cap
Shield Gas
Distributor
Tip Plasma Gas Distributor Electrode Cartridge
0559211401
≤ 1” / 0559210154
> 1” / 0559210155
0559210083 0559210132 0559210065 0559210112 0559211400
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(N₂)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (H35) Shield (N₂)
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 3/4 0.750 30 120 100 NA 100 155 0.350 0.6 0.450 0.400 0.2
Not Recommended without
Elevaon Height
120 0.4 0.230
- 1 1.000 30 120 100 NA 100 157 0.350 0.7 0.450 0.500 0.2 90 0.5 0.220
- 1 1/4 1.250 30 120 100 NA 100 163 0.350 0.8 0.450 0.500 0.2 80 0.6 0.225
- 1 1/2 1.500 30 120 100 NA 100 167 0.400 1.4 0.500 0.750 0.2 60 1.2 0.235
- 1 3/4 1.750 30 120 100 NA 100 171 0.400 2.2 0.500 0.750 0.2 45 1.8 0.250
- 2 2.000 30 120 100 NA 100 175 0.400 3.8 0.500 0.750 0.2 30 3.2 0.260
- 2 1/4 2.250 30 120 100 NA 100 183 0.400 6.5 0.500 0.750 0.2 20 4.5 0.275
- 2 1/2 2.500 30 120 100 NA 100 189 0.400 3.0 Edge Start 0.2 15 3.0 0.280
- 3 3.000 30 120 100 NA 100 198 0.400 3.0 Edge Start 0.2 10 3.0 0.290
- 3 1/2 3.500 30 120 100 NA 100 213 0.400 3.0 Edge Start 0.2 5 3.0 0.325
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(N₂)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (H35) Shield (N₂)
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm)
(mm/
min)
(sec) (mm)
20 2.1 120 6.9 NA 6.9 155 8.9 0.6 11.4 10.5 0.2
Not Recommended without
Elevaon Height
2930 0.4 5.8
25 2.1 120 6.9 NA 6.9 157 8.9 0.7 11.4 12.5 0.2 2330 0.5 5.6
30 2.1 120 6.9 NA 6.9 161 8.9 0.8 11.4 12.7 0.2 2100 0.6 5.7
35 2.1 120 6.9 NA 6.9 165 9.5 1.1 12.1 16.0 0.2 1770 0.9 5.8
40 2.1 120 6.9 NA 6.9 168 10.2 1.6 12.7 19.1 0.2 1410 1.4 6.1
50 2.1 120 6.9 NA 6.9 174 10.2 3.6 12.7 19.1 0.2 810 3.0 6.6
60 2.1 120 6.9 NA 6.9 187 10.2 3.0 Edge Start 0.2 420 3.0 7.0
70 2.1 120 6.9 NA 6.9 194 10.2 3.0 Edge Start 0.2 320 3.0 7.2
80 2.1 120 6.9 NA 6.9 202 10.2 3.0 Edge Start 0.2 220 3.0 7.6
90 2.1 120 6.9 NA 6.9 214 10.2 3.0 Edge Start 0.2 120 3.0 8.3
Marking
Pre Flow
Pressure
(N₂)
Marking Flow Rates /
Pressures
Arc
Voltage
Marking
Height
Pierce Ignion Height
THC and CNC
Delay
Control
Delay
Travel
Speed
Marking quality
degrades as
thickness
decreases.
50A Arc Current
Plasma (N₂) Shield (N₂)
Burn-through may
happen for thicknesses
< 1/16” (0.063”) /
1.6 mm.
(psi) /
(Bar)
Ball
(psi) /
(Bar)
Ball
(psi) /
(Bar)
(Volts)
(in) ±0.005 /
(mm) ±0.1
(in) ±0.005 / (mm) ±0.1 (sec) (sec)
(ipm) /
(mm/ min)
15 / 1.0 80
80 /
5.5
NA
20 /
1.4
92 0.200 / 5.1 0.120 / 3.0 0 0.4
100 /
2540
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.