ESAB Cutmaster 100 - User Manual

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100

400V

Art # A-12775_AB

INPUT POWER

VOLTAGE

OUTPUT

MAX OUTPUT

PHASE

AMPS

Revision: AD Issue Date: July 1, 2019 Manual No.: 300X5397

ESAB Cutmaster

100

PLASMA CUTTING SYSTEM

SL100 1Torch™

Operating

Manual

esab.eu

Main Page

Table of Contents6
Section 1: Safety8
Safety Precautions8
Section 2 System: Introduction10
How to Use this Manual10
Equipment Identification10
Receipt of Equipment10
Power Supply Specifications11
Input Wiring Specifications12
Power Supply Features13
Section 2 Torch: Introduction14
01 Scope of Manual14
02 General Description14
03 Specifications14
04 Options and Accessories15
05 Introduction to Plasma15
Section 3 System: Installation18
Unpacking18
Lifting Options18
Primary Input Power Connections18
Gas Connections19
Section 3 Torch: Installation22
01 Torch Connections22
02 Setting up Mechanical Torch22
Section 4 System: Operation24
Front Panel Controls / Features24
Preparations for Operation25
Section 4 Torch: Operation28
01 Torch Parts Selection28
02 Cut Quality28
03 General Cutting Information29
04 Hand Torch Operation30
05 Gouging33
06 Mechanized Torch Operation34
07 Parts Selection for SL100 Torch Cutting35
08 Recommended Cutting Speeds for SL100 Torch with Exposed Tip36
Patent Information45
Section 5 System: Service48
General Maintenance48
Maintenance Schedule49
Common Faults49
Fault Indicator50
Basic Troubleshooting Guide51
Power Supply Basic Parts Replacement53
Section 5 Torch: Service56
01 General Maintenance56
02 Inspection and Replacement of Consumable Torch Parts57
Section 6: Parts Lists58
Introduction58
Ordering Information58
Power Supply Replacement58
Replacement Power Supply Parts58
Options and Accessories59
Replacement Parts for Hand Torch60
Replacement Parts - for Machine Torches with Unshielded Leads61
Torch Consumable Parts (SL100)63
Appendix 1: Sequence of Operation (Block Diagram66
Appendix 2: Data Tag Information67
Appendix 3: Torch Pin - out Diagrams68
Appendix 4: Torch Connection Diagrams69
Appendix 5: System Schematic, 400V Units71
Revision History73

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ESAB Cutmaster 100 Specifications

General

Brand	ESAB
Model	Cutmaster 100
Category	Welding System
Language	English

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