ESAB CUTMASTER A60 - Page 24

ESAB CUTMASTER A60

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CUTMASTER A60

INSTALLATION 0-5428

3-6

This Page Intentionally Blank

Table of Contents

Default Chapter6
- Table of Contents6
Section 1: Safety9
- Safety Precautions9
Section 2 System: Introduction11
- How to Use this Manual11
- Equipment Identification11
- Receipt of Equipment11
- Power Supply Specifications12
- Input Wiring Specifications13
- Power Supply Features14
Section 2 Torch: Introduction15
- 01 Scope of Manual15
- 02 General Description15
- 03 Specifications15
- 04 Options and Accessories16
- 05 Introduction to Plasma16
Section 3 System: Installation19
- Unpacking19
- Lifting Options19
- Power Supply Location and Mounting19
- Opening the Contactor Cover19
- Primary Input Power Connections20
- Gas Connections22
Section 3 Torch: Installation25
- 01 Torch Connections25
- 02 CNC Connection25
- 03 Automation Interface PCB with Ohmic Sense26
- 04 Setting up Automation or Machine Torch27
Section 4 System: Operation29
- Front Panel Controls / Features29
- Preparations for Operation30
Section 4 Torch: Operation33
- 01 Machine and Automated Torch Operation33
- 02 Automation Torch Parts Selection33
- 03 Machine and Hand Torch Parts Selection34
- 04 Cut Quality35
- 05 General Cutting Information35
- T.04 Cut Quality35
- 06 Hand Torch Operation36
- 07 Gouging39
- T.07 Gouging39
- 08 Recommended Cutting Speeds for Machine and Automated Torches with Exposed Tip40
- 09 Recommended Cutting Speeds for Machine and Automated Torches with Shielded Tip60
Patent Information78
Section 5 System: Service81
- General Maintenance81
- Maintenance Schedule82
- Common Faults82
- Fault Indicator82
- Basic Troubleshooting Guide84
- Power Supply Basic Parts Replacement86
Section 5 Torch: Service89
- 01 General Maintenance89
- 02 Inspection and Replacement of Consumable Torch Parts90
- T.02 Inspection and Replacement of Consumable Torch Parts90
Section 6: Parts Lists91
- Introduction91
- Ordering Information91
- Power Supply Replacement91
- Replacement Power Supply Parts92
- Options and Accessories92
- Torch Replacement Parts SL100SV Torch (W/Solenoid on Mounting Tube)93
- Torch Consumable Parts Automation / Machine (Sl100)Torch95
- Torch Consumable Parts Manual (Sl60)Torch96
- Replacement Parts for Hand Torch97
Appendix 1: Sequence of Operation (Block Diagram99
Appendix 2: Data Tag Information100
Appendix 3: Torch Pin - out Diagrams101
Appendix 4: Torch Connection Diagrams102
Appendix 5: System Schematic, 208/460V Units104
Appendix 6: System Schematic, 400V/600V Units106
Appendix 7: Raw Arc Voltage108
Revision History110

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