I–1
INDEX
INDEX
A
Abbreviations 6
Accessories
Battery Cable, P/N 584348 64
XD100 Outboard Oil Decal, P/N 352369
164
Adjustments
Control Cable 19, 276, 286
Shift Linkage 220
Shift Rod 11, 13, 300, 323
Steering Friction 27
Throttle Friction 27
Tilt Limit Switch 28
Timing Pointer 113
TPS Calibration 114
Trim Sending Unit 29, 30
Trim Tab 31
Air Silencer 43
Air Temperature Sensor
Connections 92
Description 57
Resistance Test 96
Alternator Circuit Test 99
AMP Connector Servicing 117
Anodes
Anti-Corrosion 44
Continuity Check 44
Gearcase 301, 324
Propeller Shaft Bearing Housing 310, 335
Stern Bracket 252, 254, 257
B
Batteries
Charging System Tests 98
Connections 24
Maintenance 24
Requirements 11, 13
Storage 46
Bearing
Connecting Rod 209
Crankshaft 198, 199, 203, 204
Driveshaft 309, 334
Pinion Gear 305, 329
Propeller Shaft 310, 335, 336
Wrist Pin 197, 205
Break-In
EMM Programming 165, 220
Gearcase 298, 317, 320, 342
Oiling 165
Procedure 67
C
Capacitor Test 83
Clamp Screw 258
Connecting Rods
Installation on Crankshaft 209
Installation on Piston 205
Orientation 205, 209
Removal from Crankshaft 196
Removal from Piston 197
TIghtening 209
Control Cable
Adjustments 19
Installation 19
Cooling System
Adapter Housing 177
Components 176
Cylinder Block Venting 178
EMM and Vapor Separator Cooling 179
Engine Temperature Check 180
Exhaust Housing 176
Flushing 35
Hose Routing and Water Flow 174
Operating Temperatures 11, 13, 34
Operation 179
Pressure Relief Valve 177, 183
Running on a hose 36
Thermostat 11, 13, 177
Thermostats 177, 182
Vapor Separator 133
Water Intake Screens 34, 305, 328, 338
Water Pump 176, 298, 320
Water Supply Tube 176, 248, 249
Corrosion
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