Maintenance
MaintenanceService
Interval
MaintenanceProcedure
Every50hours
•Checkthedeckliftoillevel.
•Checkthehydraulicoillevel.
•Checkthetirepressures.
•Checktheconditionofthebelts.
•Checksparkarrester(ifequipped).
Every100hours
•Changetheengineoil.(Mayneedmoreoftenundersevereconditions.)
•Lubricatethedeckliftpivots.
•Removetheengineshroudsandcleanthecoolingns.
Every200hours
•Checkthesparkplugs.
Every250hours
•Replacetheprimaryaircleanerelement—checksecondaryaircleanerelement;replaceif
dirty.(Mayneedmoreoftenundersevereconditions.SeetheEngineOwner'sManualfor
additionalinformation.)
Every500hours
•Replacethesecondaryaircleanerelement(Mayneedmoreoftenundersevereconditions.
SeetheEngineOwner'sManualforadditionalinformation.)
•Changethehydrauliclteranduid(Every250hoursifusingMobil115W50).
•Checkthewheelhubslottednuttorquespecications.
•Checkthewheellugnuts.
•Checktheparkbrakeadjustment.
Yearly
•Greasethedeckandpumpidlerpivots.
•Greasethefrontcasterpivots.
Yearlyorbeforestorage
•Changedeckliftpowerunituid(WingDeckModelOnly).
PeriodicMaintenance
CheckEngineOilLevel
ServiceInterval:Beforeeachuseordaily
1.Stopengineandwaitforallmovingpartstostop.
Makesureunitisonalevelsurface.
2.Checkwithenginecold.
3.Cleanareaarounddipstick.Removedipstick
andwipeoiloff.Reinsertthedipstickaccording
totheenginemanufacturer'srecommendations.
Removethedipstickandreadtheoillevel.
4.Iftheoillevelislow,wipeofftheareaaroundthe
oilllcap,removecapandlltothe“FULL”
markonthedipstick.Exmark4-CyclePremium
EngineOilisrecommended;refertotheEngine
Owner'smanualforanappropriateAPIrating
andviscosity.DoNotoverll.
Important:DoNotoperatetheenginewiththe
oillevelbelowthe“LOW”(or“ADD”)markon
thedipstick,oroverthe“FULL”mark.
CheckBatteryCharge
ServiceInterval:Asrequired
Allowingbatteriestostandforanextendedperiodof
timewithoutrechargingthemwillresultinreduced
performanceandservicelife.Topreserveoptimum
batteryperformanceandlife,rechargebatteriesin
storagewhentheopencircuitvoltagedropsto12.4
volts.
Note:Topreventdamageduetofreezing,battery
shouldbefullychargedbeforeputtingawayfor
winterstorage.
Chargebatteriesinanopenwellventilatedarea,
awayfromsparkandames.Unplugchargerbefore
connectingordisconnectingfrombattery.Wear
protectiveclothinganduseinsulatedtools.
53