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EXP EXP180K2-FD - User Manual

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EXP180K2-FD Fast DC Charger
User Manual
Ver: V1.1
Released time: 2020-12-10
BOM: 201040154
Shenzhen Infypower Co.,Ltd
All rights reserved. This Manual may be subject to change without notice.
www.infypower.com
Service hotline:(+86) 0755 8657 4800
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Summary

Important Safety Instructions

Electrical Safety

Covers high voltage hazards, emphasizing fatal risks of direct/indirect contact and necessary precautions for personnel working with high DC and AC voltages.

Tools and Equipment Safety

Highlights the necessity of using special tools for high voltage operations and specifies safety measures for thunderstorm conditions.

Static Electricity and Short Circuits

Warns about electrostatic discharge damage to components and the dangers of short-circuiting the DC charger's power supply.

Handling and General Precautions

Provides guidance on handling sharp objects, power cables, signal cables, and EV charging plugs, including protective measures.

1 General Product Description

2 General Characteristics

2.1 Technical Characteristics

Details the technical specifications of the EXP180K2-HD, including input/output parameters, dimensions, weight, environmental conditions, and protection degrees.

2.2 Model Description

Presents a table outlining different models of the charger, their configurations, and key remarks like power output.

2.3 Standards

3 Product Parts Presentation

4 Installation

4.1 Safety and Compliance

Ensures personal safety during installation by following rules and regulations. Only trained personnel should perform installation.

4.2 Grounding Instructions

Details on the required equipment grounding conductor and its connection for the EXP180K2 charger.

4.3 Unpacking and Visual Inspection

Procedures for checking the exterior packaging, panels, interior cleanliness, door function, and grounding connection point.

4.4 Assembly and Placing Instructions

Steps for preparing the concrete foundation, marking and drilling holes, and securing the unit with expansion bolts.

4.4.1 Preparation of Concrete Foundation

Detailed steps and diagrams for creating the concrete foundation, including dimensions and drilling specifications for secure mounting.

4.4.2 Cabinet Installation

Instructions on how to remove protective covers, transport the cabinet, align installation holes, and fix it onto the foundation with expansion bolts.

4.4.3 Power Cables Connections

Details on connecting AC input power cables, including wiring diagrams, cable specifications, and notes on MCCB installation and grounding.

4.4.4 Power Module Installation

Step-by-step guide for installing power modules into the cabinet, including handling, positioning, and address setting.

5 Start-Up

5.1 Verification and Inspection

Checks to ensure correct tightening of cables, resistance of protective ground, correct AC input wiring, and power module address settings before startup.

5.2 Switch On

Procedure for switching on the circuit breakers Q1 and Q2 in sequence to initiate the charging process.

6 User Manual

6.1 Output Connector

Description of the EXP180K2's output connector and its compatibility with electric vehicle charging systems.

6.2 Operation Instructions

Guide to operating the DC Charger via the LCD/Touch screen, including HMI interfaces for connecting, parameter setup, authentication, and charging status.

6.2.3 Ethernet and OCPP Settings

Configuration of network settings (wired/wireless) and OCPP for communication with backend systems.

6.2.3.3 Charger Software Update

Procedures for updating the charger's firmware via OCPP, Micro SD card, or USB disk, including necessary passwords.

Chapter 4 Maintenance

4.1 Maintenance Table

Provides a table detailing maintenance items, positions, methods, tools, and recommended cycles for various charger components.

4.2 Maintenance Operation

Detailed procedures for performing maintenance tasks, including AC input main breaker testing, connection point checks, SPD status, charging plugs, and dust filter cleaning.

Appendix 1 Engineering and Technical Parameters

Appendix 2 Schematic Diagram

Appendix 3 Error Codes and Possible Solutions

EXP EXP180K2-FD Specifications

General IconGeneral
Input Voltage100-240V AC
Battery TypeLi-ion
Voltage12V
Output Voltage12V DC
Output Current2A