Faraone ELEVAH 40 MOVE PICKING - Table of Contents

USE AND MAINTENANCE MANUAL - SECTION 0
STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING - Rev. 14_2021
Page 0-1
SECTION 0. INTRODUCTION
TABLE OF CONTENTS
SECTION 0. INTRODUCTION ............................................................................................................ 0-1
TABLE OF CONTENTS ........................................................................................................................................... 0-1
PREMISE ................................................................................................................................................................. 0-2
SYMBOLS AND TERMS .......................................................................................................................................... 0-2
TECHNICAL SUPPORT - WARRANTY ................................................................................................................... 0-3
NOTICES ................................................................................................................................................................. 0-3
SECTION 1. SAFETY PRECAUTIONS .............................................................................................. 1-1
GENERAL INFORMATION ...................................................................................................................................... 1-1
PRELIMINARY PROCEDURES .............................................................................................................................. 1-2
OPERATION ............................................................................................................................................................ 1-3
SECTION 2. GENERAL TECHNICAL DATA ...................................................................................... 2-1
OVERALL DIMENSIONS AND CLEARANCES ....................................................................................................... 2-2
GENERAL TECHNICAL DATA ................................................................................................................................ 2-4
BASIC CONSTRUCTION DATA .............................................................................................................................. 2-6
REFERENCES TO STANDARDS ........................................................................................................................... 2-6
SECTION 3. PREPARATION AND INSPECTION .............................................................................. 3-1
PERSONNEL TRAINING ......................................................................................................................................... 3-1
DAILY FUNCTIONAL TEST ..................................................................................................................................... 3-2
SAFETY WARNINGS FOR OPERATORS .............................................................................................................. 3-3
SECTION 4. CONTROLS, WARNING LIGHTS AND MACHINE OPERATION ................................. 4-1
INTRODUCTION ...................................................................................................................................................... 4-1
MACHINE OPERATION .......................................................................................................................................... 4-1
CHARGING THE BATTERY .................................................................................................................................... 4-1
CONTROL CONSOLE IN THE CAGE (ELEVAH 40 MOVE PICKING) ................................................................... 4-4
CONTROL CONSOLE IN THE CAGE (ELEVAH 40 B PICKING) ........................................................................... 4-7
MACHINE DISPLAY ................................................................................................................................................ 4-8
HANDLING THE MACHINE (ELEVAH 40 B PICKING) ......................................................................................... 4-10
ACCESS TO CAGE ............................................................................................................................................... 4-11
PARKING THE MACHINE ..................................................................................................................................... 4-13
TRANSPORT AND LIFTING PROCEDURES ....................................................................................................... 4-13
ELECTRIC LOADING PLATFORM ........................................................................................................................ 4-15
REMOVABLE LOADING PLATFORM (OPTIONAL) ............................................................................................. 4-17
CONTROLS AT THE BASE (OPTIONAL) ............................................................................................................. 4-18
ANTI-COLLISION RADAR SYSTEM (OPTIONAL) ................................................................................................ 4-19
ANTI-CRUSHING PROTECTION (OPTIONAL) .................................................................................................... 4-21
MAXIMUM CAGE HEIGHT BLOCK (OPTIONAL) ................................................................................................. 4-21
LITHIUM BATTERIES KIT (OPTIONAL) ................................................................................................................ 4-22
MACHINE START-UP WITH CODE (OPTIONAL) ................................................................................................ 4-22
SECTION 5. EMERGENCY PROCEDURES ...................................................................................... 5-1
EMERGENCY OPERATION .................................................................................................................................... 5-1
REPORTING THE INCIDENT .................................................................................................................................. 5-2
SECTION 6. DAILY INSPECTION ...................................................................................................... 6-1
SECTION 7. ROUTINE MAINTENANCE ............................................................................................ 7-1
SIX-MONTHLY MAINTENANCE (can be carried out by the operator) .................................................................... 7-2
YEARLY MAINTENANCE (must be carried out by adequately trained personnel) ................................................. 7-2
BIENNIAL MAINTENANCE (must be carried out by adequately trained personnel) ............................................... 7-3
SECTION 8. MAINTENANCE OPERATING INSTRUCTIONS ........................................................... 8-1
CAGE SAFETY LOCK ............................................................................................................................................. 8-1
BATTERY MAINTENANCE ..................................................................................................................................... 8-3
HYDRAULIC OIL CHANGE ..................................................................................................................................... 8-3
REPLACING THE TRACTION WHEELS (ELEVAH 40 MOVE PICKING) ............................................................... 8-4
TRANSMISSION MOTOR (ELEVAH 40 MOVE PICKING) ..................................................................................... 8-4
ELECTROMAGNETIC BRAKE (ELEVAH 40 MOVE PICKING) .............................................................................. 8-5
CHANGING THE TORQUE REDUCER GREASE (ELEVAH 40 MOVE PICKING) ................................................ 8-6
REPLACING THE EXTENSION SLIDING PADS .................................................................................................... 8-6
SECTION 9. ATTACHED DOCUMENTATION ................................................................................... 9-1
ATTACHMENT 1 – Layout for decal application ...................................................................................................... 9-1
ATTACHMENT 2 - Hydraulic diagram ..................................................................................................................... 9-3
ATTACHMENT 3 – Electrical layout - ELEVAH 40 MOVE PICKING ....................................................................... 9-4
ATTACHMENT 4 – Electrical layout - ELEVAH 40 B PICKING ............................................................................... 9-5
ATTACHMENT 5 – Successful acceptance test certificate ...................................................................................... 9-6
ATTACHMENT 6 – Declaration of conformity .......................................................................................................... 9-7
SECTION 10. MAINTENANCE LOGBOOK ........................................................................................ 10-1